Regenerative load bank with a motor drive

• US 20060060396A1
• Filed: 07/21/2005
• Published: 03/23/2006
• Est. Priority Date: 09/20/2004
• Status: Active Grant

• Current Assignee: Hamilton Sundstrand Corporation (Rtx Corporation)
• Original Assignee: Hamilton Sundstrand Corporation (Rtx Corporation)
• Inventors: Rozman, Gregory I.
• Granted Patent: US 7,429,855 B2
• Time in Patent Office: Days
• US Class Current: 180/65.100
• CPC Class Codes: G01R 31/42 AC power supplies
• CPC Class Codes: H02P 2101/30 for aircraft
• CPC Class Codes: H02P 9/30 using semiconductor devices

Abstract

An electronic power converter for a generator under test that emulates resistive and inductive-capacitive (LC) loads and regenerates energy from the generator back to a utility grid.

Claims

1. A regenerative load bank (RLB) for a generator under test that produces a polyphase alternating current (AC) power output that is driven by a prime mover powered by a polyphase (AC) utility grid, comprising:

a first power converter for converting the AC power output of the generator to direct current (DC) power;

a second power converter for converting DC power to AC power for coupling to the utility grid; and

a DC link for coupling the DC power output of the first power converter to the second power converter so that power generated by the generator is transferred to the utility grid.

2. The RLB of claim 1, wherein the first and second power converters comprise four-quadrant switch-mode inverters linked together by the DC link.

3. The RLB of claim 1, wherein the first power converter is an active rectifier.

4. The RLB of claim 1, wherein the second power converter is an inverter.

5. The RLB of claim 1, wherein the prime mover is controlled by a motor drive that is coupled to the utility grid.

6. The RLB of claim 1, further comprising an integral motor drive for controlling the prime mover that is coupled to the DC link.

7. The RLB of claim 1, wherein the loading characteristics of the first power converter on the generator, such as load current and power factor, are controlled to emulate desired resistive and inductive-capacitive (LC) loads.

8. The RLB of claim 1, wherein the polyphase AC is three-phase.

9. A regenerative load bank (RLB) for a generator under test that produces a polyphase alternating current (AC) power output that is driven by a prime mover powered by a polyphase (AC) utility grid, comprising:

an active rectifier comprising a four-quadrant switch-mode inverter for converting the AC power output of the generator to direct current (DC) power;

an inverter comprising a four-quadrant switch-mode inverter for converting DC power to AC power for coupling to the utility grid; and

a DC link for coupling the DC power output of the first power converter to the second power converter so that power generated by the generator is transferred to the utility grid.

10. The RLB of claim 9, wherein the prime mover is controlled by a motor drive that is coupled to the utility grid.

11. The RLB of claim 9, further comprising an integral motor drive for controlling the prime mover that is coupled to the DC link.

12. The RLB of claim 9, wherein the loading characteristics of the active rectifier on the generator, such as load current and power factor, are controlled to emulate desired resistive and inductive-capacitive (LC) loads.

13. The RLB of claim 9, wherein the polyphase AC is three-phase.

14. A regenerative test stand system powered by a utility grid for testing a polyphase alternating current (AC) generator, comprising:

a motor drive for selectively powering a prime mover;

a prime mover powered by the motor drive and coupled to the generator under test for driving the generator;

a first power converter for converting the AC power output of the generator to direct current (DC) power;

a second power converter for converting DC power to AC power for coupling to the utility grid; and

a DC link for coupling the DC power output of the first power converter to the second power converter so that power generated by the generator is transferred to the utility grid.

15. The RLB of claim 14, wherein the first and second power converters comprise four-quadrant switch-mode inverters linked together by the DC link.

16. The RLB of claim 14, wherein the first power converter is an active rectifier.

17. The RLB of claim 14, wherein the second power converter is an inverter.

18. The RLB of claim 14, wherein the prime mover is controlled by a motor drive that is coupled to the utility grid.

19. The RLB of claim 14, further comprising an integral motor drive for controlling the prime mover that is coupled to the DC link.

20. The RLB of claim 14, wherein the loading characteristics of the first power converter on the generator, such as load current and power factor, are controlled to emulate desired resistive and inductive-capacitive (LC) loads.

21. The RLB of claim 14, wherein the polyphase AC is three-phase.