Eddy current inductive drive electromechanical linear actuator and switching arrangement

• US 20060061442A1
• Filed: 05/20/2005
• Published: 03/23/2006
• Est. Priority Date: 05/20/2004
• Status: Active Grant

• Current Assignee: PowerPath Technologies, Inc
• Original Assignee: PowerPath Technologies LLC
• Inventors: Brooks, Elliot
• Granted Patent: US 7,777,600 B2
• Time in Patent Office: Days
• US Class Current: 335/220
• CPC Class Codes: H01F 2007/086 Structural details of the armature
• CPC Class Codes: H01F 7/1607 Armatures entering the winding
• CPC Class Codes: H01H 1/38 Plug-and-socket contacts
• CPC Class Codes: H01H 2300/018 Application transfer; between utility and emergency power supply
• CPC Class Codes: H01H 3/222 using electrodynamic repulsion
• CPC Class Codes: H01H 33/161 Variable impedances
• CPC Class Codes: H02K 33/02 with armatures moved one way by energisation of a single coil system and returned by mechanical force, e.g. by springs
• CPC Class Codes: H02K 41/0356 moving along a straight path

Abstract

The present invention is directed to an inductively driven electromagnetic linear actuator arrangement employing eddy currents induced by a fixed drive coil to drive its armature. Eddy current focusing fields are employed to direct the eddy currents using Lorentz forces to maximize armature speed. The armature includes a shorted driven coil in a DC magnetic field. This can be supplied by a permanent magnet. When current is applied, a force is felt by the coil in a direction perpendicular to the magnetic field. Such an actuator is well suited for electrical switching applications including transfer switching applications, circuit breaker applications, and ground fault interrupter applications.

Claims

1. A switch comprised of a linear actuator that includes an electromagnetic drive electromagnetically coupled to an armature that includes (a) a driven element comprised of one of a non-magnetic electrically conductive material, a paramagnetic electrically conductive material, and a diamagnetic electrically conductive material, and (b) at least one switch contact, wherein the armature being linearly movable relative to the electromagnetic drive when electric current is applied thereto.

2. The switch of claim 1 wherein the electromagnetic drive comprises a stator coil and the armature has a generally cylindrical shape.

3. The switch of claim 1 wherein eddy currents are induced in the driven element during operation and the linear actuator comprises permanent magnets that steer the eddy currents in an axial direction therealong.

8. The switch of claim 1 wherein the electromagnetic drive comprises a drive coil and the driven element comprises a shorted turn coil that inductively couples with the drive coil when electric current is applied to the drive coil.

9. The switch of claim 8 wherein the driven element is comprised of a non-magnetizable electrically conductive material and further comprising a steady state magnetic field that interacts with eddy currents induced in the driven element during inductive coupling urging them in a common direction.

10. The switch of claim 9 further comprising a second steady state magnetic field with one of the steady state magnetic fields disposed on one side of the driven element and the other one of the steady state magnetic fields disposed on the other side of the driven element urging eddy currents induced in the driven element in a generally axial direction relative to the armature.

11. The switch of claim 10 wherein the electromagnetic drive comprises a stator and each one of the steady state magnetic fields is provided by a permanent magnet that is carried by the stator.

12. The switch of claim 8 wherein the electromagnetic drive comprises a stator comprised of ferromagnetic material and the driven element is of one-piece, unitary and homogenous construction.

13. The switch of claim 8 wherein the electromagnetic drive comprises a stator comprised of an armature-receiving seat defined by a sidewall disposed outwardly of the driven element at least when the armature is seated in the armature-receiving seat and a center post disposed inwardly of the driven element at least when the armature is seated in the armature-receiving seat, with the sidewall comprising a first permanent magnet with one of its poles facing inwardly toward the driven element and the center post comprising a second permanent magnet with one of its poles facing outwardly toward the driven element urging eddy current flow induced in the driven element during inductive coupling in a general axial direction relative to the armature.

14. The switch of claim 13 wherein the poles of the first and second permanent magnets oppose each other and are opposite in polarity, their respective magnetic fields directing eddy current flow in the same direction.

15. The switch of claim 14 wherein the driven element is not connected to any direct source of electrical current.

16. The switch of claim 3 wherein the electromagnetic drive comprises a drive coil and the driven element comprises a driven coil of shorted turn construction and further comprising a pulse-type power supply that applies electric current to the drive coil of the electromagnetic drive thereby linearly moving the armature wherein the pulse-type power supply comprises at least one capacitor.

17. The switch of claim 16 further comprising a bi-stable suspension operably linking the armature to the electromagnetic drive enabling bi-stable armature movement and wherein the power supply comprises a bi-polar driver circuit capable of bi-stably driving the armature.

18. The switch of claim 17 wherein the bi-stable suspension comprises a bi-stable compliant linkage arrangement.

19. The switch of claim 16 wherein the armature further comprises an extension comprised of an insulator and a switch contact carried by the extension.

20. The switch of claim 3 wherein the driven element of the armature comprises a tubular piston having a sidewall with a thickness no greater than ten percent of piston length.

4. A switch comprising:

(a) a linear actuator comprising;

(1) an electromagnetic drive that includes a permanent magnet and an electromagnetic drive coil that produces a magnetic field when electrical current is applied thereto with the electromagnetic drive including a driven element guide;

(2) an armature that includes a driven element movably received in the guide, the driven element is electrically conductive and comprised of one of a non-magnetic material, a paramagnetic material, and a diamagnetic material that is of one piece, unitary and homogenous construction;

(b) a first electrical contact carried by one of the electromagnetic drive and the armature;

(c) a second electrical contact that is fixed relative to the first electrical contact and that is capable of making electrical connection with the first electrical contact permitting electrical current flow through the first and second electrical contacts; and

wherein electric current applied to the electromagnetic drive coil causes relative movement between the armature and electromagnetic drive moving the first electrical contact relative to the second electrical contact with the armature and electromagnetic drive relatively movable so as to move the first electrical contact from one position where the first and second electrical contacts are electrically connected to another position disposed from the one position where the first and second electrical contact are not electrically connected.

21. The switch of claim 4 wherein the electromagnetic drive comprises a stator and the driven element guide comprises a seat formed in the stator and the driven element comprises a tubular drive piston defined by a sidewall having a cross-sectional thickness no greater than ten percent of piston length and composed of a material having a ratio of electrical conductivity to density of at least about 5.6×

10⁴ Ω

.cm.cc/g.

22. The switch of claim 4 wherein the electromagnetic drive comprises a ferromagnetic stator having a post spaced inwardly from a sidewall defining the driven element guide therebetween with the electromagnetic drive coil carried by one of the post and the sidewall and the driven element disposed between the drive coil and the other one of the post and the sidewall.

23. The switch of claim 22 wherein one of the post and the sidewall comprises the permanent magnet with the permanent magnet oriented with one of its poles facing toward and located adjacent the driven element directing eddy currents induced in the driven element when electric current is applied to the electromagnetic drive coil in an axial direction along the driven element.

24. The switch of claim 23 wherein the other one of the post and the sidewall comprises a second permanent magnet that is oriented with the other one of its poles facing toward and located adjacent the driven element directing eddy currents induced in the driven element when electric current is applied to the electromagnetic drive coil in the same axial direction along the driven element that the first permanent magnet directs eddy currents.

25. The switch of claim 24 wherein driven element guide is annular and the driven element is annular.

26. The switch of claim 25 wherein the driven element comprises a shorted turn coil.

27. The switch of claim 25 wherein one of the first and second permanent magnets is annular.

28. The switch of claim 25 wherein the post is elongate and circular in cross-section and wherein one of the first and second permanent magnets is integral with the post defining a portion of the post.

5. A switch comprising:

(a) a linear actuator comprising;

(1) an electromagnetic drive that includes a plurality of permanent magnets arranged with opposite poles spaced apart defining a gap therebetween and opposing one another and an electromagnetic drive coil that produces a magnetic field when electrical current is applied thereto with the electromagnetic drive including a driven element guide;

(2) an armature that includes a driven element movably received in the guide and disposed in the gap between the permanent magnets, the driven element is electrically conductive and comprised of one of a non-magnetic material, a paramagnetic material, and a diamagnetic material;

(b) a first electrical contact carried by one of the electromagnetic drive and the armature;

(c) a second electrical contact that is fixed relative to the first electrical contact and that is capable of making electrical connection with the first electrical contact permitting electrical current flow through the first and second electrical contacts when the armature is disposed in a first position and prevent electrical current flow through the first and second electrical contacts when the armature is disposed in a second position spaced from the first position; and

(d) a power supply that supplies electrical current to the electromagnetic drive coil generating a drive coil magnetic field, inducing eddy currents in the driven element directed by magnetic fields of the permanent magnets in a direction generally parallel to a lengthwise direction of the armature, generating a driven element magnetic field with the driven element magnetic field interacting with the drive coil magnetic field and displacing the armature.

29. The switch of claim 5 further comprising a bi-stable compliant linkage arrangement operably linking the armature to the electromagnetic drive enabling bi-stable armature movement and wherein the power supply comprises a bi-polar driver circuit that bi-stably displaces the armature.

30. The switch of claim 29 wherein the power supply comprises a pulse-type power supply capable of displacing the armature from one of its first and second positions to the other one of its first and second positions in driving the armature into movement by supplying the electromagnetic drive coil with a pulse of electric current.

6. A switch comprising:

(a) a linear actuator comprising;

(1) an electromagnetic drive that includes a stator comprising a permanent magnet and an electromagnetic drive coil carried thereby that produces a magnetic field when electrical current is applied thereto with the electromagnetic drive including a driven element guide;

(2) an armature that includes a driven element movably guided by the driven element guide and movable relative to the stator, the driven element comprised of an electrically conductive material that is one of a non-magnetic, paramagnetic, and diamagnetic and that is of winding-less construction;

(b) a first electrical contact carried by the armature;

(c) a second electrical contact that is fixed and capable of making electrical connection with the first electrical contact when the armature is disposed in a first position permitting electrical current flow through the first and second electrical contacts;

(d) a third electrical contact that is fixed and capable of making electrical connection with the first electrical contact when the armature is disposed in a second position permitting electrical current flow through the first and second electrical contacts; and

wherein electric current applied to the electromagnetic drive coil causes the armature to move relative to the stator from one of the first and second positions where the first electrical contact is electrically connected to one of the second and third electrical contacts to the other one of the first and second positions where the first electrical contact is electrically connected to the other one of the second and third electrical contacts.

7. A switch comprising:

(a) a linear actuator comprising;

(1) a stator comprised of an electromagnetic drive that includes a permanent magnet, a drive coil, and a receptacle;

(2) an armature having a shorted turn electrically conductive coil receivable in the receptacle in the electromagnetic drive;

(b) a first electrical contact carried by the armature;

(c) a second electrical contact; and

wherein electric current applied to the drive coil drives the armature relative to the stator between a first position that is one of a switch closed position where the first and second electrical contacts are in contact with each other and a switch open position where the first and second contacts are not in contact with each other and a second position that is one of a switch open position where the first and second contacts are not in contact with each other and a switch closed position where the first and second electrical contacts are in contact with each other.