System and sub-systems for production and use of hydrogen

• US 20060065302A1
• Filed: 06/14/2005
• Published: 03/30/2006
• Est. Priority Date: 06/18/2004
• Status: Active Grant

• Current Assignee: GM Global Technology Operations LLC (General Motors Company)
• Original Assignee: GM Global Technology Operations LLC (General Motors Company)
• Inventors: Gibson, Thomas L., Kelly, Nelson A.
• Granted Patent: US 7,892,407 B2
• Time in Patent Office: Days
• US Class Current: 136/244
• CPC Class Codes: C25B 1/04 by electrolysis of water
• CPC Class Codes: C25B 15/00 Operating or servicing cells
• CPC Class Codes: C25B 15/02 Process control or regulation
• CPC Class Codes: C25B 9/05 Pressure cells
• CPC Class Codes: H01L 31/02021 for solar cells electrical connection means, e.g. junction boxes, specially adapted for structural association with photovoltaic modules H02S40/34
• CPC Class Codes: H01M 2008/1095 Fuel cells with polymeric electrolytes
• CPC Class Codes: H01M 8/186 by electrolytic decomposition of the electrolytic solution or the formed water product
• CPC Class Codes: H02S 10/20 Systems characterised by their energy storage means H02S40/38 takes precedence
• CPC Class Codes: Y02E 10/50 Photovoltaic [PV] energy
• CPC Class Codes: Y02E 60/32 Hydrogen storage
• CPC Class Codes: Y02E 60/36 Hydrogen production from non-carbon containing sources, e.g. by water electrolysis
• CPC Class Codes: Y02E 60/50 Fuel cells
• CPC Class Codes: Y02E 70/30 Systems combining energy storage with energy generation of non-fossil origin
• CPC Class Codes: Y02P 20/133 Renewable energy sources, e.g. sunlight

Abstract

A method for optimizing the efficiency of a solar powered hydrogen generation system is disclosed. The system utilizes photovoltaic modules and a proton exchange membrane electrolyzer to split water into hydrogen and oxygen with an efficiency greater than 12%. This high efficiency for the solar powered electrolysis of water was obtained by matching the voltage generated by photovoltaic modules to the operating voltage of the electrolyzer. Optimizing PV-electrolysis systems makes solar generated hydrogen less expensive and more practical for use as an environmentally clean and renewable fuel.

Claims

1. A photovoltaic electrolyzer system comprising:

an electrolyzer subsystem; and

a photovoltaic subsystem,

wherein the electrolyzer subsystem is configured to electrolyze water to generate hydrogen at greater than a predetermined efficiency between a first and second operating voltages, and wherein said photovoltaic subsystem is configured to provide electric power at a voltage between the first and second operating voltages.

2. The photovoltaic electrolyzer of claim 1, wherein the photovoltaic subsystem consists of a plurality of solar cells, which are connected together in at least one of a series connection, to generate higher voltage, and a parallel connection, to generate higher current.

3. The photovoltaic electrolyzer of claim 1, wherein the electrolyzer subsystem consists of a plurality of electrolysis cells which are connected together in at least one of a series connection, to accept a higher operating voltage, and a parallel connection, to accept a higher operating current.

4. The photovoltaic electrolyzer of claim 1, wherein the said electrolyzer subsystem has an electrolysis cell selected from the group consisting of a proton exchange membrane (PEM) electrolyzer, a high pressure electrolyzer, an alkaline electrolyzer having a basic electrolyte, an acidic electrolyzer having an acidic electrolyte, a steam electrolyzer, a reversible PEM fuel cell/electrolyzer, and combinations thereof.

5. The photovoltaic electrolyzer of claim 1, wherein the photovoltaic subsystem is configured to generate a predetermined voltage at a maximum power point at about the operating voltage of the electrolyzer subsystem, so that the hydrogen generation is optimized and achieves maximum efficiency at a predetermined solar irradiance at a predetermined temperature.

6. The photovoltaic electrolyzer of claim 5, wherein the photovoltaic subsystem has a V_mpp of about 36 volts DC and a solar to electrical efficiency of about 17.5%, and wherein the photovoltaic subsystem is connected to a high efficiency PEM electrolyzer having 20 electrolysis cells in series with a V_oper of between about 32 volts and about 38 volts DC.

7. The photovoltaic electrolyzer of claim 1, wherein the electrolyzer comprises a plurality of electrolysis cells and the PV subsystem has a predetermined output voltage in a range between about 1.6 volts DC per electrolysis cell and about 2.0 volts DC per electrolysis cell.

8. The photovoltaic electrolyzer system of claim 1, wherein the PV subsystem generates about 95% to 100% of its maximum power output with about 95% to 100% of its maximum electrical efficiency and about 85% to 100% of its maximum solar energy to hydrogen conversion efficiency.

9. The photovoltaic electrolyzer of claim 1, wherein the electrolyzer subsystem has a characteristic operating voltage determined by measuring the voltage drop across the poles of the electrolyzer subsystem at known operating current.

10. The photovoltaic electrolyzer of claim 1, wherein the electrolyzer subsystem comprises a plurality of electrolysis cells and has a characteristic operating voltage V_oper determined by its number (N) of electrolysis cells in series and a characteristic overvoltage of each electrolysis cells (V_ov) such that:

V_oper=N×

(1.23 volts+V_ov)

in which V_ov ranges from about 0.4 to 0.7 volts DC.

11. The photovoltaic electrolyzer of claim 1, further comprising a DC-DC converter coupled to the PV subsystem and the electrolyzer, the DC-DC converter being configured to convert the output voltage of the PV subsystem to a voltage in the range between the first and second voltages.

12. The photovoltaic electrolyzer of claim 11, wherein the electrolyzer subsystem comprises a plurality of electrolysis cells and the DC-DC converter is configured to convert the voltage output of the PV subsystem to between 1.6 and 2.0 volts DC per electrolysis cell.

13. A photovoltaic electrolyzer system comprising:

an electrolyzer having a power input, the electrolyzer being configured to disassociate H₂O into H₂ and O₂;

a DC-DC converter configured to selectively provide energy to a electrolyzer power input;

a photovoltaic subsystem for selectively providing energy directly to the electrolyzer power input or to the DC-DC converter;

a controller for selecting one of the photovoltaic subsystem or the DC-DC converter as a power source to the power input of the electrolyzer.

14. The photovoltaic electrolyzer system according to claim 13 wherein the electrolyzer is configured to electrolyze water to generate hydrogen at greater than a predetermined efficiency between first and second operating voltages, and wherein said photovoltaic subsystem is configured to provide electric power at a voltage between the first and second operating voltage under predetermined solar conditions.

15. The photovoltaic electrolyzer system according to claim 13 wherein the electrolyzer is configured to electrolyze water to generate hydrogen at greater than a predetermined efficiency between first and second operating voltages, and wherein said DC to DC converter is configured to provide electric power at a voltage between the first and second operating voltage.

16. The photovoltaic electrolyzer system according to claim 14 wherein the PV subsystem comprises a solar cell having a crystalline silicon, amorphous silicon, copper indium diselenide, cadmium telluride, or combinations thereof.

17. The photovoltaic electrolyzer system according to claim 13 wherein the electrolyzer subsystem is designed to operate at a pressure between about 5,000 psi and about 15,000 psi to produce hydrogen at a pressure between about 5,000 psi and about 15,000 psi.

18. The photovoltaic electrolyzer system according to claim 13 wherein the electrolyzer subsystem is configured to operate at a current density below 1.1 A/cm².

19. The photovoltaic electrolyzer system according to claim 13 comprising a cooling system coupled to the PV subsystem.

21. The method of claim 19, wherein providing a photovoltaic subsystem is providing solar cells connected in series.

22. The method of claim 19, wherein providing an electrolyzer subsystem is providing an electrolyzer subsystem consisting of a plurality of electrolysis cells connected in series.

23. The method of claim 19, wherein providing an electrolyzer subsystem is providing electrolyzer subsystem comprising an electrolysis cell selected from the group of

(i) a proton exchange membrane (PEM) electrolyzer,

(ii) a high pressure electrolyzer,

(iii) an alkaline electrolyzer having a basic electrolyte,

(iv) an acidic electrolyzer having an acidic electrolyte,

(v) a steam electrolyzer, and

(vi) a reversible PEM fuel cell/electrolyzer.

24. The method of claim 19, wherein providing an electrolyzer subsystem is providing a subsystem configured to generate hydrogen at greater than a predetermined efficiency between predetermined first and second operating voltages, and wherein providing a photovoltaic subsystem is providing a photovoltaic subsystem configured to provide electric power at a voltage between the predetermined first and second operating voltage at the maximum power point of the photovoltaic subsystem or under predetermined solar conditions.

25. The method of claim 19, wherein providing an electrolyzer subsystem is providing a subsystem configured to generate hydrogen at greater than a predetermined efficiency between a first and second operating voltages, and wherein providing a DC-DC converter is providing a DC-DC converter configured to provide electric power at a voltage between the first and second operating voltage under predetermined solar conditions.

26. The method of claim 19, wherein providing an electrolyzer is providing an electrolyzer having a plurality of electrolysis cells and wherein providing a PV subsystem is providing a PV subsystem having an output voltage between about 1.6 and about 2.0 volts DC per electrolysis cell.

27. The method of claim 19, wherein the PV subsystem is configured to generate between about 95% to 100% of P_max, so as to give about 95% to 100% of its maximum electrical efficiency, and wherein the PV-electrolyzer system has a hydrogen generation efficiency from about 85% to 100% of a maximum hydrogen generation efficiency.

28. The method of claim 19 wherein providing an electrolyzer subsystem is providing a subsystem configured to generate hydrogen at greater than a predetermined efficiency between a first and second operating voltages, and wherein providing a photovoltaic subsystem is providing a photovoltaic subsystem configured to provide electric power at one of a voltage lower than the first operating voltage and a voltage greater than the second operating voltage under predetermined solar conditions.

29. The method of claim 19, wherein electrolyzer subsystem comprises a plurality of electrolysis cells and wherein the DC to DC converter is configured to convert the voltage output of the PV subsystem to between 1.6 and 2.0 volts DC per electrolysis cell.

30. The method of claim 19, wherein providing an electrolyzer subsystem is providing an electrolyzer subsystem configured to operate at pressures between about 5,000 psi and about 15,000 psi.

20. A method for disassociating water to form hydrogen, comprising:

providing an electrolyzer subsystem having a power input, the electrolyzer being configured to disassociate H₂O into H₂ and O₂;

providing a DC-DC converter configured to selectively provide energy to a electrolyzer power input;

providing a photovoltaic subsystem configured to selectively provide energy directly to the electrolyzer power input or to the DC-DC converter;

selecting one of the photovoltaic subsystem or the DC-DC converter as a power source to the power input of the electrolyzer based on the energy detected by a solar irradiance sensor.

31. A method for operating an electrolysis system having at least one photovoltaic (PV) cell, supplying power to electrolyze water to produce hydrogen, comprising:

a) determining the operating voltage, operating current, and efficiency of the electrolyzer subsystem by measurements and calculations,

b) determining a maximum power point voltage (V_mpp) for said PV cell based on a predetermined relationship between actual voltage and actual current under a plurality of loads and a plurality of voltages for said PV cell; and

c) determining a number of PV cells at said V_mpp to achieve a optimal voltage to electrolyze water and satisfy required electrolysis system losses.

32. A method for operating an electrolysis system having at least one photovoltaic (PV) subsystem supplying power to electrolyze water to produce hydrogen, comprising:

a) determining the operating voltage, operating current, and efficiency of the electrolyzer subsystem by measurements and calculations;

b) determining a maximum power point voltage (V_mpp) for said PV cell based on a predetermined relationship between actual voltage and actual current under a plurality of loads and a plurality of voltages for said PV cell; and

c) determining a number of PV cells at said V_mpp to achieve a desired voltage to electrolyze water and satisfy the required losses for the electrolysis system, and wherein said electrolysis system comprises an electrolyzer selected from;

(i) an acidic electrolyzer having an acidic electrolyte;

(ii) a basic electrolyzer having a basic electrolyte;

(iii) a steam electrolyzer;

(iv) a PEM electrolyzer comprising at least one electrolysis cell; and

(v) a high-pressure electrolyzer.