Light recycling illumination systems having restricted angular output

• US 20060067078A1
• Filed: 09/28/2004
• Published: 03/30/2006
• Est. Priority Date: 09/28/2004
• Status: Active Grant

• Current Assignee: Goldeneye, Inc.
• Original Assignee: Goldeneye, Inc.
• Inventors: Beeson, Karl W., Zimmerman, Scott M.
• Granted Patent: US 7,370,993 B2
• Time in Patent Office: Days
• US Class Current: 362/327
• CPC Class Codes: G02B 17/04 using prisms only

Abstract

This invention is an illumination system that incorporates a light emitting diode and a partially reflecting optical element. The light emitting diode emits internally generated light having a first angular range and reflects incident light with high reflectivity. The partially reflecting optical element transmits a first portion of the internally generated light with a second angular range, smaller than the first angular range, and reflects a second portion of the internally generated light back to the light emitting diode, where the second portion is reflected by the light emitting diode. The partially reflecting optical element can be a pyramid, an array of pyramids, a first and second orthogonal arrays of prisms or a bandpass filter. Utilizing a partially reflecting optical element and light recycling can increase the effective brightness and the output efficiency of the illumination system.

Claims

1. An illumination system, comprising:

at least one light emitting diode, wherein said at least one light emitting diode emits internally generated light having a first angular range and wherein said at least one light emitting diode has a reflectivity to incident light; and

a partially reflecting optical element, wherein said partially reflecting optical element is located in the light optical path of said internally generated light, wherein said partially reflecting optical element transmits a first portion of said internally generated light with a second angular range, smaller than said first angular range, and wherein said partially reflecting optical element reflects a second portion of said internally generated light back to said at least one light emitting diode.

2. An illumination system as in claim 1, wherein said partially reflecting optical element is at least one pyramid, wherein the base of said pyramid is proximal to said at least one light emitting diode, wherein the apex of said pyramid is distal from said at least one light emitting diode, wherein said first portion of said internally generated light is transmitted by refraction with a second angular range by said pyramid and wherein said second portion of said internally generated light undergoes total internal reflection by said pyramid and is directed back to said at least one light emitting diode.

3. An illumination system as in claim 2, wherein said pyramid has four connected sides and a base.

4. An illumination system as in claim 3, wherein said partially reflecting optical element is an array of said pyramids.

5. An illumination system as in claim 1, wherein said partially reflecting optical element is a first array of prisms and a second array of prisms, wherein said second array of prisms is substantially perpendicular to said first array of prisms, wherein each said prism in said first array of prisms and each said prism in said second array of prisms has two equal sides forming an apex, said two equal sides connected to a base, wherein the bases of said first array of prisms are proximal to said at least one light emitting diode, wherein the apexes of said first array of prisms are distal from said at least one light emitting diode, wherein said bases of said second array of prisms are proximal to said apexes of said first array of prisms, wherein said apexes of said second array of prisms are distal from said apexes of said first array of prisms, wherein said first portion of said internally generated light is transmitted by refraction with a second angular range through said first array of prisms and said second array of prisms and wherein said second portion of said internally generated light undergoes total internal reflection by either said first array of prisms or said second array of prisms and is directed back to said at least one light emitting diode.

6. An illumination system as in claim 1, wherein said partially reflecting optical element is a bandpass filter, wherein said bandpass filter incorporates a multi-layer dielectric coating that transmits light that has a wavelength range and that has an incident angle that is less than a cutoff angle and wherein said multi-layer dielectric coating reflects light that has said wavelength range and that has an incident angle that is greater than said cutoff angle.

7. An illumination system as in claim 1, wherein said reflectivity to said incident light is at least 70 percent.

8. An illumination system as in claim 7, wherein said reflectivity to said incident light is at least 80 percent.

9. An illumination system as in claim 8, wherein said reflectivity to said incident light is at least 90 percent.

10. An illumination system, comprising:

at least one light emitting diode, wherein said at least one light emitting diode has a total emitting area, wherein said at least one light emitting diode emits internally generated light and wherein said at least one light emitting diode has a reflectivity to incident light; and

a light recycling envelope that encloses said at least one light emitting diode, wherein said light recycling envelope has reflecting inside surfaces that recycle a part of said internally generated light emitted by said at least one light emitting diode back to said at least one light emitting diode;

a light output aperture in said light recycling envelope, wherein a fraction of said internally generated light emitted by said at least one light emitting diode and reflected by said light recycling envelope exits said light recycling envelope through said light output aperture, wherein the area of said light output aperture is less than said total emitting area and wherein said fraction of said internally generated light exiting said light output aperture has a first angular range; and

a partially reflecting optical element, wherein said partially reflecting optical element is located in the light optical path and proximal to said light output aperture, wherein said partially reflecting optical element transmits a first portion of said fraction of said internally generated light with a second angular range, smaller than said first angular range and wherein said partially reflecting optical element reflects a second portion of said fraction of said internally generated light back into said light recycling envelope.

11. An illumination system as in claim 10, wherein said partially reflecting optical element is at least one pyramid, wherein the base of said pyramid is proximal to said output aperture, wherein the apex of said pyramid is distal from said output aperture, wherein said first portion of said internally generated light is transmitted by refraction with a second angular range and wherein said second portion of said internally generated light undergoes total internal reflection and is directed back through said output aperture and into said light recycling envelope.

12. An illumination system as in claim 11, wherein said pyramid has four connected sides and a base.

13. An illumination system as in claim 12, wherein said partially reflecting optical element is an array of said pyramids.

14. An illumination system as in claim 10, wherein said partially reflecting optical element is a first array of prisms and a second array of prisms, wherein said second array of prisms is substantially perpendicular to said first array of prisms, wherein each said prism in said first array of prisms and each said prism in said second array of prisms has two equal sides forming an apex, said two equal sides connected to a base, wherein the bases of said first array of prisms are proximal to said output aperture, wherein the apexes of said first array of prisms are distal from said output aperture, wherein said bases of said second array of prisms are proximal to said apexes of said first array of prisms, wherein said apexes of said second array of prisms are distal from said apexes of said first array of prisms, wherein said first portion of said internally generated light is transmitted by refraction with a second angular range through said first array of prisms and said second array of prisms and wherein said second portion of said internally generated light undergoes total internal reflection by either said first array of prisms or said second array of prisms and is directed back through said output aperture and into said light recycling envelope.

15. An illumination system as in claim 10, wherein said partially reflecting optical element is a bandpass filter, wherein said bandpass filter incorporates a multi-layer dielectric coating that transmits light that has a wavelength range and that has an incident angle that is less than a cutoff angle, wherein said multi-layer dielectric coating reflects light that has said wavelength range and that has an incident angle that is greater than said cutoff angle and wherein said reflected light is reflected back through said output aperture and into said light recycling envelope.

16. An illumination system as in claim 10, wherein the output brightness of said illumination system is greater than the intrinsic brightness of said at least one light emitting diode.

17. An illumination system as in claim 10, wherein said reflectivity to said incident light is at least 70 percent.

18. An illumination system as in claim 17, wherein said reflectivity to said incident light is at least 80 percent.

19. An illumination system as in claim 18, wherein said reflectivity to said incident light is at least 90 percent.