Split-type stator core winding device

• US 20060071114A1
• Filed: 09/28/2004
• Published: 04/06/2006
• Est. Priority Date: 09/28/2004
• Status: Active Grant

• Current Assignee: Toyo Denso Kabushiki Kaisha
• Original Assignee: Toyo Denso Kabushiki Kaisha
• Inventors: Fukushima, Takeo, Fujii, Takanori, Banba, Hideki
• Granted Patent: US 7,077,355 B2
• Time in Patent Office: Days
• US Class Current: 242/433
• CPC Class Codes: H02K 1/148 Sectional cores H02K1/141 takes precedence
• CPC Class Codes: H02K 1/187 to inner stators
• CPC Class Codes: H02K 15/095 by laying conductors around salient poles

Abstract

A split type stator core winding device which can continuously form windings on each of divided core elements assembled in a single stator core having a small gaps between large claws of adjacent core elements by stepwise feeding the stator core per magnet pole (core element) by rotation of the driving shaft and by passing a copper wire through a gap between claws of adjacent core elements and placing windings on each magnetic pole (core element), which is provided with means for expanding outward a part of the stator core assembled of core elements each being movable in a specified range in the circumferential direction in synchronism with rotation of the driving shaft holding the stator core.

Claims

1. A split type stator core winding device for continuously forming subsequent windings on magnetic pole parts of a stator core attached to a driving shaft by feeding the stator core per magnetic pole and passing a wire through gaps between claws of a target element core and neighbors, wherein the winding device is provided with an expanding means for expanding outward a part of the stator core composed of divided core elements engaging one another as being movably in a specified range in a circumferential direction so as to enlarge a wire-passing gap around a target core element in synchronism with rotation of the driving shaft holding the stator core assembly:

2. A split type stator core winding device as defined in claim 1, wherein the expanding means for expanding outward a part of the stator core comprises a circular base integrally attached to a rotary shaft, plural rods attached to the circular base, said rods each being slidable toward a center of the circular base and each abutting against an inside surface of a core element in opposition, a cam disposed coaxially with the rotary shaft and attached to a fixed side, rollers attached one to an end of each of the rods and movable along on a profile of the cam and a spring forcing the rollers against the profile of the cam, wherein one rod having a roller abutting against a salient part of the cam profile slides and expands outward a part of the stator core.