Detection of pump cavitation/blockage and seal failure via current signature analysis
First Claim
1. A system for monitoring the condition of a pump driven by a motor, comprising:
- a sensor operatively coupled to a power lead of the motor, the sensor adapted to obtain at least one current signal relating to the operation of the pump; and
an artificial neural network operatively coupled to the sensor, the artificial neural network being adapted to detect at least one fault relating to the operation of the pump from the at least one current signal.
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Accused Products
Abstract
A system and method is provided for monitoring the operating condition of a pump by evaluating fault data encoded in the instantaneous current of the motor driving the pump. The data is converted to a frequency spectrum which is analyzed to create a fault signature having fault attributes relating to various fault conditions associated with the pump. The fault signature is then input to a neural network that operates in conjunction with a preprocessing and post processing module to perform decisions and output those decisions to a user interface. A stand alone module is also provided that includes an adaptive preprocessing module, a one-shot unsupervised neural network and a fuzzy based expert system to provide a decision making module that operates with limited human supervision.
78 Citations
20 Claims
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1. A system for monitoring the condition of a pump driven by a motor, comprising:
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a sensor operatively coupled to a power lead of the motor, the sensor adapted to obtain at least one current signal relating to the operation of the pump; and
an artificial neural network operatively coupled to the sensor, the artificial neural network being adapted to detect at least one fault relating to the operation of the pump from the at least one current signal. - View Dependent Claims (2, 3, 4, 5, 7, 8, 18)
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6. The system of claim 6, wherein the processor is adapted to create a fault signature from a current spectrum created from the fast fourier transformation of the at least one current signal wherein the fault signature contains distinguishable attributes relating to faults of the pump.
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9. A method for monitoring the condition of a pump driven by a motor, comprising the steps of:
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collecting a first sample of current data signal relating to the operation of the pump;
inputting the first sample of current data signal to a neural network, collecting a second sample of current data signal relating to the operation of the pump; and
inputting the second sample of current data signal to the neural network, wherein any differences between the first signal and the second signal will be generated as a change in condition signal by the neural network, any change of condition signal representing a pump fault condition. - View Dependent Claims (10, 11, 12, 13, 14, 15, 16, 17)
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19. A stand alone decision module adapted to receive a current signal from a machine and facilitate diagnosing the state of the machine by determining if the current signal contains fault data relating to the state of the machine, the decision module comprising:
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a neural network operatively coupled to a sensor, the neural network adapted to synthesize a change in condition signal from the sampled current data;
a preprocessing portion operatively coupled to the neural network, the preprocessing portion adapted to condition the current signal prior to inputting the current signal into the neural network; and
a post processing portion operatively coupled to the neural network, the post processing portion adapted to determine whether the change in condition signal is due to a fault condition related to the state of the machine. - View Dependent Claims (20)
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Specification