Apparatus and method for controlling motor in washing machine

• US 20060087263A1
• Filed: 07/08/2005
• Published: 04/27/2006
• Est. Priority Date: 10/26/2004
• Status: Active Grant

• Current Assignee: Samsung Electronics Co. Ltd.
• Original Assignee: Samsung Electronics Co. Ltd.
• Inventors: Sa, Mi Hyun, Lim, Seung Moo
• Granted Patent: US 7,230,394 B2
• Time in Patent Office: Days
• US Class Current: 318/66
• CPC Class Codes: D06F 2103/24 Spin speed; Drum movements
• CPC Class Codes: D06F 2105/48 Drum speed
• CPC Class Codes: D06F 34/08 Control circuits or arrangements thereof
• CPC Class Codes: D06F 37/304 Arrangements or adaptations of electric motors
• CPC Class Codes: Y02B 40/00 Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers

Abstract

An apparatus for controlling a motor in a washing machine, which includes a speed sensor for measuring speed of the motor, and a controller that compares the measured speed with a target speed to estimate a motor power applied to the motor, adjusts a running rate of the motor according to the comparison, and controls the motor according to the adjusted running rate. The motor power is estimated based on the motor speed, and the running rate is adjusted down if the estimated motor power is too high, thereby preventing overheating of the motor and an inverter, which may be caused in wash or rinse cycles. The apparatus can be implemented without using a temperature sensor, thereby reducing economic burden. Further, the motor does not stop due to an increase in the temperature of the motor, thereby preventing an unnecessary increase in the time required to complete washing.

Claims

1. An apparatus for controlling a motor in a washing machine, the apparatus comprising:

a speed sensor which measures a speed of the motor; and

a controller which determines an estimated motor power applied to the motor by comparing a measured speed of the motor and a target speed of the motor, determines an adjusted running rate of the motor by adjusting a running rate of the motor according to the estimated motor power, and controls the motor according to the adjusted running rate.

2. The apparatus according to claim 1, wherein the controller determines the estimated motor power by averaging differences between the measured speed and the target speed, and determines the adjusted running rate by comparing an average difference between the measured speed and the target speed with a reference value.

3. The apparatus according to claim 2, further comprising:

an input unit which sets an operating cycle of the washing machine; and

a storage unit which stores a set running rate corresponding to the operating cycle,

wherein the controller initially controls the motor according to the set running rate when the motor starts and then controls the motor according to the adjusted running rate, and generates the adjusted running rate by adjusting the running rate of the motor to be lower than the set running rate if the average of the differences between the measured speed and the target speed during an on time according to the set running rate is less than the reference value.

4. The apparatus according to claim 2, wherein the controller accumulates the differences between the measured speed and the target speed during an on time according to the running rate of the motor in each period of the motor, and averages the differences which are accumulated.

5. The apparatus according to claim 4, wherein if the controller determines in a period that it is desired to adjust the running rate of the motor, the controller uses the adjusted running rate from a next period.

6. A method for controlling a motor in a washing machine, the method comprising:

setting a running rate of the motor according to an operating cycle of the washing machine;

measuring a speed of the motor during an on time according to the running rate;

determining an estimated motor power applied to the motor by comparing the measured speed with a target speed of the motor;

adjusting the running rate of the motor according to the estimated motor power; and

controlling the motor according to an adjusted running rate.

7. The method according to claim 6, wherein the comparing of the measured speed with the target speed comprises:

averaging differences between the measured speed and the target speed during an on time according to the running rate of the motor; and

comparing an average difference between the measured speed with a reference value; and

the adjusting of the running rate comprises adjusting the running rate set for the operating cycle of the washing machine by decreasing the running rate if the average difference is larger than the reference value.

8. The method according to claim 7, wherein the adjusted running rated is determined based on the running rate set for the operation cycle, the average difference, and the reference value.

9. The method according to claim 8, wherein the operating cycle is a wash or rinse cycle in which the motor alternately runs and stops.

10. The method according to claim 6, wherein the running rate of the motor is applied on a periodic basis, and if it is determined that it is necessary to adjust the running rate of the motor according to the differences between the measured speed and the target speed in a period, an adjusted running rate is applied from a next period.