Method for isolation of independent, parallel chemical micro-reactions using a porous filter

• US 20060088857A1
• Filed: 09/01/2005
• Published: 04/27/2006
• Est. Priority Date: 12/01/2003
• Status: Abandoned Application

• Current Assignee: 454 Life Sciences Corporation (Roche Holding AG)
• Original Assignee: 454 Life Sciences Corporation (Roche Holding AG)
• Inventors: Lei, Ming, Chen, Yi-Ju, Makhijani, Vinod B., Simpson, John, Ho, Chun Heen, Attiya, Said, Pengguang, Yu, Roth, G. Thomas
• Application Number:
  US11/217,194
• Publication Number:
  US 20060088857A1
• Time in Patent Office: Days
• US Class Current: 435/6
• CPC Class Codes: B01D 61/18 Apparatus therefor
• CPC Class Codes: B01D 69/02 characterised by their properties
• CPC Class Codes: B01D 69/10 Supported membranes; Membrane supports
• CPC Class Codes: B01D 69/108 Inorganic support material
• CPC Class Codes: B01J 19/0046 Sequential or parallel reactions, e.g. for the synthesis of polypeptides or polynucleotides; Apparatus and devices for combinatorial chemistry or for making molecular arrays synthesis methods per se C40B50/00
• CPC Class Codes: B01J 2219/00286 Reactor vessels with top and bottom openings
• CPC Class Codes: B01J 2219/00317 Microwell devices, i.e. having large numbers of wells
• CPC Class Codes: B01J 2219/00414 using suction
• CPC Class Codes: B01J 2219/00423 using filtration, e.g. through porous frits
• CPC Class Codes: B01J 2219/00466 in a slurry
• CPC Class Codes: B01J 2219/005 Beads
• CPC Class Codes: B01J 2219/00576 fluorophore
• CPC Class Codes: B01J 2219/00585 Parallel processes
• CPC Class Codes: B01J 2219/00596 Solid-phase processes
• CPC Class Codes: B01J 2219/00704 integrated with the reactor apparatus
• CPC Class Codes: B01J 2219/00722 Nucleotides
• CPC Class Codes: B01L 2300/0819 Microarrays; Biochips
• CPC Class Codes: B01L 2300/0877 Flow chambers
• CPC Class Codes: B01L 3/50255 Multi-well filtration
• CPC Class Codes: C12Q 1/6869 Methods for sequencing
• CPC Class Codes: C12Q 2565/301 : Pyrophosphate (PPi)
• CPC Class Codes: C12Q 2565/501 : being an array of oligonucleotides

Abstract

The present invention relates to methods and apparatuses for conducting densely packed, independent chemical reactions in parallel in fluid-permeable arrays. Accordingly, this invention also focuses on the use of such arrays for applications such as DNA sequencing, most preferably pyrophosphate sequencing, and DNA amplification.

Claims

1. A membrane reactor comprising:

a. a planar array layer comprising a top surface and bottom surface, wherein the top surface comprises a plurality of wells with beads disposed in a plurality of the wells, wherein the top surface further comprises sidewalls around a periphery of the wells and bases at the bottom surface of the wells,

wherein there is a maximum of one bead per well, wherein the sidewalls of the well extend higher than the bead in the well, wherein the sidewalls and bases of the wells comprise one or more opaque materials, and wherein the bases of the wells are substantially permeable to an aqueous solution;

b. a porous high flow resistance membrane layer comprising a top and bottom surface, wherein the top surface of the membrane layer is in contact with the bottom surface of the planar array layer, wherein pores of the membrane layer are permeable to the aqueous solution but impermeable to the beads in the wells, and wherein flow resistance of the membrane layer for the aqueous solution is at least 10-fold greater than flow resistance of the planar array layer;

c. optionally, a permeable structural support layer which has reduced flow resistance for the aqueous solution as compared to the planar array layer and the porous high flow resistance membrane layer; and

d. a fluid flow of aqueous solution passing through layers of the membrane reactor, wherein the fluid flow is substantially perpendicular to the top surface of the planar array layer, and wherein the fluid flow retains the beads in the wells in the planar array layer.

2. The membrane reactor of claim 1, wherein the planar array layer provides a spacing of wells of less than 100 μ

m center to center.

3. The membrane reactor of claim 1, wherein the planar array layer provides a spacing of wells of about 5 μ

m to 200 μ

m center to center.

4. The membrane reactor of claim 1, wherein the planar array layer comprises wells with a well width of about 15 μ

m to 100 μ

m.

5. The membrane reactor of claim 1, wherein the planar array layer comprises wells with a well width of about 20 to 35 μ

m.

6. The membrane reactor of claim 1, wherein the planar array layer comprises wells having one or more shapes selected from the group consisting of substantially round, square, oval, rectangular, hexagonal, crescent, and star shapes.

7. The membrane reactor of claim 1, wherein the planar array layer comprises at least 10,000, 50,000, 100,000, or 250,000 wells.

8. The membrane reactor of claim 1, wherein the planar array layer comprises at least 100, 100-1000, 1000-10,000, 10,000-20,000, 20,000-30,000, or 32,000 wells per mm².

9. The membrane reactor of claim 1, wherein the high flow resistance membrane layer has a pore size of about 0.2 to 12 μ

m in diameter.

10. The membrane reactor of claim 1, wherein the high flow resistance membrane layer has a pore size of about 0.5 to 12 μ

m in diameter.

11. The membrane reactor of claim 1, wherein the high flow resistance membrane layer has a pore size of about 0.1 to 5 μ

m in diameter.

12. The membrane reactor of claim 1, wherein the high flow resistance membrane layer has a thickness of about 10 to 23 μ

m, about 9 to 23 μ

m, or about 10 to 20 μ

m.

13. The membrane reactor of claim 1, wherein the high flow resistance membrane layer has a flow resistance for the aqueous solution that is 100-fold greater than the flow resistance of the planar array layer.

14. The membrane reactor of claim 1, wherein the high flow resistance membrane layer has a pore diameter that is less than 10% of a pore diameter of the planar array layer.

15. The membrane reactor of claim 1, wherein the high flow resistance membrane layer has a pore diameter that is less than 1% of a pore diameter of the planar array layer.

16. The membrane reactor of claim 1, wherein the planar array layer comprises one or more metals or metal-plated materials.

17. The membrane of claim 1, wherein the high flow resistance membrane layer comprises one or more materials selected from the group consisting of glass, silicon, polyester, and polycarbonate materials.

18. The membrane reactor of claim 1, wherein the structural support layer comprises one or more materials selected from the group consisting of metal, ceramic, and silicon.

19. The membrane reactor of claim 1, wherein the sidewalls of the wells of the planar array layer comprise one or more reflective materials.

20. The membrane reactor of claim 1, wherein the bases of the wells of the planar array layer comprise one or more reflective materials.

21. The membrane reactor of claim 1, further comprising at least one DNA molecule immobilized on the planar array layer or on the bead.

22. The membrane reactor of claim 1, further comprising at least one sequencing enzyme immobilized on the planar array layer or on the bead.

23. The membrane reactor of claim 22, wherein the sequencing enzyme is selected from the group consisting of sulfurylase, luciferase, polymerase, hypoxanthine phosphoribosyltransferase, xanthine oxidase, uricase, apyrase, and peroxidase.

24. A method of identifying a base at a target position in a sample DNA sequence comprising:

a. providing the membrane reactor of claim 1, wherein the plurality of wells comprise at least one sample DNA immobilized on the bead;

b. providing a sequencing enzyme and at least one extension primer that hybridizes to the sample DNA immediately adjacent to a target on the sample DNA;

c. adding different deoxynucleotides or dideoxynucleotides successively to the sample DNA and extension primer, whereby the deoxynucleotide or dideoxynucleotide will only become incorporated and release pyrophosphate (PP_i) if it is complementary to the base in the target position of the sample DNA; and

d. detecting any release of PP_i to determine which deoxynucleotide or dideoxynucleotide is incorporated, thereby identifying a base that is complementary to the base at the target position.

25. The method of claim 24, wherein the different deoxynucleotides or dideoxynucleotides are added to the DNA sequence by a fluid flow of aqueous solution that is substantially perpendicular to the top surface of the planar array layer.

26. The method of claim 25, wherein the fluid flow has a flow rate of about 0.15 ml/minute/cm² to 4 ml/minute/cm².

27. The method of claim 24, wherein the sequencing enzyme is immobilized on one or more beads.

28. The method of claim 27, wherein the sequencing enzyme is selected from the group consisting of sulfurylase, luciferase, polymerase, hypoxanthine phosphoribosyltransferase, xanthine oxidase, uricase, apyrase, and peroxidase.

29. A microimaging lens system for analyzing the membrane reactor of claim 1 comprising:

a. a front lens group for collecting a light emission from a sequencing reaction; and

b. a rear lens group for imaging the light emission in a spatially ordered manner onto an optical detector.

30. The microimaging lens system of claim 29, wherein at least one the lens group has a focal length selected from at least 30 mm, at least 50 mm, and at least 70 mm.

31. The microimaging lens system of claim 29, wherein at least one the lens group has an aperture brighter than or equal to 4.0 or 2.8.

32. The microimaging lens system of claim 29, wherein at least one the lens group has a numeric aperture larger than or equal to 0.1, 0.2, or 0.3.

33. The microimaging lens system of claim 29, wherein the front lens group and rear lens group are identical.

34. The microimaging lens system of claim 29, further comprising a solid state optical detector.

35. The microimaging lens system of claim 34, wherein the solid state optical detector is a CCD array.

36. The microimaging lens system of claim 29, further comprising a structure to reduce or prevent background light from reaching the optical detector.

37. The microimaging lens system of claim 36, wherein the structure is an opaque tube comprising a first end which forms a light tight fit to one end of the microimaging lens and a second end which forms a light tight fit with the optical detector.

38. The microimaging lens system of claim 36, wherein the structure is an opaque tube comprising a first end which forms a light tight fit to one end of the microimaging lens and comprising a second end which forms a light tight fit to the membrane reactor.

39. A sequencing cartridge comprising:

a. a flow chamber enclosing the membrane reactor of claim 1;

b. an optical window proximal to top surface of the planar array layer for the optical examination of the membrane reactor;

c. an inlet port tangential to top surface of the planar array layer for delivering sequencing reagents;

d. a first outlet port tangential to top surface of the planar array layer for removal of sequencing reagents; and

e. a second outlet port perpendicular to bottom surface of the membrane layer for removal of effluents.

40. The sequencing cartridge of claim 39, wherein the optical window is circular.

42. The sequencing cartridge of claim 39, wherein the flow chamber is substantially funnel shaped with the wide section of the funnel proximal to the planar array layer and the narrow section of the funnel proximal to the second outlet port.

43. The sequencing cartridge of claim 39, wherein the support structure comprises a porous solid surface.

44. The sequencing cartridge of claim 39, wherein the inlet port is in fluid communication with a pump for controlling a flow of fluids through the inlet port.

45. The sequencing cartridge of claim 39, wherein the first outlet port is in fluid communication with a first pump for controlling a flow of fluids through the first outlet port.

46. The sequencing cartridge of claim 39, wherein the second outlet port is in fluid communication with a second pump for controlling a flow of fluids through the second outlet port.

47. The sequencing cartridge of claim 39, wherein the inlet port and the first and the second outlet port is each in fluid communication with a different pump for controlling a flow of fluids so that a flow of fluids perpendicular to the membrane reactor and a flow of fluid tangential to the membrane reactor can be controlled simultaneously.