Fluid sprayer employing piezoelectric pump

• US 20060091160A1
• Filed: 06/15/2005
• Published: 05/04/2006
• Est. Priority Date: 11/03/2004
• Status: Active Grant

• Current Assignee: Silgan Dispensing Systems Corporation (Silgan Holdings Incorporated)
• Original Assignee: MeadWestvaco Calmar Incorporated (Meadwestvaco Corporation)
• Inventors: Sweeton, Steven L.
• Granted Patent: US 7,219,848 B2
• Time in Patent Office: Days
• US Class Current: 222/333
• CPC Class Codes: B05B 11/1057 Triggers, i.e. actuation means consisting of a single lever having one end rotating or pivoting around an axis or a hinge fixedly attached to the container, and another end directly actuated by the user
• CPC Class Codes: B05B 17/0607 generated by electrical means, e.g. piezoelectric transducers
• CPC Class Codes: B05B 7/0025 with a compressed gas supply
• CPC Class Codes: B05B 7/2418 Air pumps actuated by the operator, e.g. manually actuated
• CPC Class Codes: B05B 7/2464 a liquid being fed by mechanical pumping from the container to the nozzle
• CPC Class Codes: B05B 7/2491 characterised by the means for producing or supplying the atomising fluid, e.g. air hoses, air pumps, gas containers, compressors, fans, ventilators, their drives
• CPC Class Codes: B05B 9/0861 the motor being electric

Abstract

An electrically-powered fluid sprayer employs a piezoelectric fluid pump that includes an inlet port, an outlet port, a pump chamber, and a piezoelectric element that is deformed and displaced by electrical signals supplied thereto to vary the volume of the pump chamber. Such displacement pumps fluid into the inlet port and into the pump chamber and discharges fluid from the pump chamber out the outlet port. The inlet port is in fluid-communication with a fluid reservoir. Spin mechanics may be disposed downstream from the outlet port of the fluid pump and upstream from the discharge nozzle. The piezoelectric fluid sprayer may be extended to include a dual chamber piezoelectric pump that pumps different fluids (e.g., a liquid and air). The output of the dual chamber pump is mixed in a manifold and supplied downstream to the discharge nozzle. Spin mechanics may be employed in the fluid stream upstream from the discharge nozzle after the mixing.

Claims

1. An electrically-operated fluid sprayer comprising:

a fluid pump including an inlet port, an outlet port, a pump chamber, and a piezoelectric element;

drive circuitry coupled to said piezoelectric element such that said piezoelectric element is deformed and displaced to vary the volume of said pump chamber in order to pump fluid into said inlet port and into said pump chamber and discharge fluid from said pump chamber out said outlet port;

spin mechanics disposed downstream from said outlet port of said fluid pump; and

a discharge nozzle coupled to said spin mechanics.

2. An electrically-operated fluid sprayer according to claim 1, wherein:

said piezoelectric element comprises a piezoelectric diaphragm.

3. An electrically-operated fluid sprayer according to claim 1, further comprising:

an electrical power source coupled to said drive circuitry; and

an electrical switch for selectively activating said drive circuitry to thereby selectively control deformation and displacement of said piezoelectric element.

4. An electrically-operated fluid sprayer according to claim 3, further comprising:

a trigger for manually actuating said electrical switch.

5. An electrically-operated fluid sprayer according to claim 3, wherein:

said electrical power source comprises at least one battery.

6. An electrically-operated fluid sprayer according to claim 5, wherein:

said pump, discharge nozzle, spin mechanics, at least one battery, electrical switch, and drive circuitry are supported in a hand-holdable housing.

7. An electrically-operated fluid sprayer according to claim 6, wherein:

said hand-holdable housing supports a coupling that removably engages a bottle.

8. An electrically-operated fluid sprayer according to claim 7, wherein:

said coupling includes a liquid supply passageway and a vent passageway therethrough.

9. An electrically-operated fluid sprayer according to claim 4, further comprising:

venting means for selectively venting a liquid reservoir in fluid communication with said inlet port of said pump, wherein said venting means is manually actuated by operation of said trigger.

10. An electrically-operated fluid sprayer according to claim 1, further comprising:

venting means for selectively venting a liquid reservoir in fluid communication with said inlet port of said pump.

25. An electrically-operated fluid sprayer according to claim 1, further comprising:

an inlet check valve element disposed adjacent said pump chamber.

26. An electrically-operated fluid sprayer according to claim 25, wherein:

said inlet check valve element comprises a flexible elastomeric member.

27. An electrically-operated fluid sprayer according to claim 25, further comprising:

an outlet check valve element disposed adjacent said pump chamber.

28. An electrically-operated fluid sprayer according to claim 27, wherein:

said outlet check valve element comprises a flexible elastomeric member.

33. An electrically-operated fluid sprayer according to claim 1, wherein:

said drive circuitry applies an AC drive signal having a frequency less than 20 kHz.

34. An electrically-operated fluid sprayer according to claim 33, wherein:

said frequency is between 35 Hz and 85 Hz. 33.

11. An electrically-operated fluid sprayer comprising:

a fluid pump including a first inlet port, first outlet port, a first pump chamber, a second inlet port, a second outlet port, a second pump chamber, and at least one piezoelectric element;

drive circuitry coupled to said at least one piezoelectric element such that said at least one piezoelectric element is deformed and displaced to vary the volume of said first and second pump chambers in order to pump a first fluid into said first inlet port and to said first pump chamber and discharge fluid from said first pump chamber out said first outlet port, and to pump a second fluid into said second inlet port and to said second pump chamber and discharge fluid from said second pump chamber out said second outlet port;

a mixing manifold disposed downstream from said first and second outlet ports of said fluid pump, said mixing manifold adapted to mix the first and second fluids discharged from said first and second outlet ports of said pump; and

a discharge nozzle coupled downstream of said mixing manifold.

12. An electrically-operated fluid sprayer according to claim 11, further comprising:

spin mechanics disposed upstream from said discharge nozzle.

13. An electrically-operated fluid sprayer according to claim 11, wherein:

said first pump chamber and said second pump chamber are disposed on opposite sides of a single piezoelectric element.

14. An electrically-operated fluid sprayer according to claim 11, wherein:

said first pump chamber and said second pump chamber each include a separate and distinct piezoelectric element.

15. An electrically-operated fluid sprayer according to claim 11, wherein:

said at least one piezoelectric element comprises a piezoelectric diaphragm.

16. An electrically-operated fluid sprayer according to claim 11, further comprising:

an electrical power source; and

an electrical switch for selectively activating said drive circuitry to thereby selectively control deformation and displacement of said at least one piezoelectric element.

17. An electrically-operated fluid sprayer according to claim 16, further comprising:

a trigger for manually actuating said electrical switch.

18. An electrically-operated fluid sprayer according to claim 16, wherein:

said electrical power source comprises at least one battery.

19. An electrically-operated fluid sprayer according to claim 18, wherein:

said pump, discharge nozzle, mixing manifold, at least one battery, electrical switch, and drive circuitry are supported in a hand-holdable housing.

20. An electrically-operated fluid sprayer according to claim 19, wherein:

said hand-holdable housing supports a coupling that removably interfaces to a bottle.

21. An electrically-operated fluid sprayer according to claim 11, wherein:

said first fluid comprises a liquid and said second fluid comprises a gas.

22. An electrically-operated fluid sprayer according to claim 21, wherein:

said gas comprises air.

23. An electrically-operated fluid sprayer according to claim 22, wherein:

said pump, discharge nozzle, mixing manifold, at least one battery, electrical switch, and drive circuitry are supported in a hand-holdable housing supporting a coupling that removably interfaces to a liquid reservoir, said coupling including a liquid supply passageway and a vent passageway therethrough.

24. An electrically-operated fluid sprayer according to claim 23, further comprising:

venting means for selectively venting said liquid reservoir, wherein said venting means is manually actuated by operation of a trigger that actuates said electrical switch.

29. An electrically-operated fluid sprayer according to claim 11, further comprising:

a first inlet check valve element disposed adjacent said first pump chamber, and a second inlet check valve element disposed adjacent said second pump chamber.

30. An electrically-operated fluid sprayer according to claim 29, wherein:

said first and second inlet check valve elements each comprise a flexible elastomeric member.

31. An electrically-operated fluid sprayer according to claim 29, further comprising:

a first outlet check valve element disposed adjacent said first pump chamber, and a second outlet check valve element disposed adjacent said second pump chamber.

32. An electrically-operated fluid sprayer according to claim 31, wherein:

said first and second outlet check valve elements each comprise a flexible elastomeric member.

35. An electrically-operated fluid sprayer according to claim 11, wherein:

said drive circuitry applies an AC drive signal having a frequency less than 20 kHz.

36. An electrically-operated fluid sprayer according to claim 35, wherein:

said frequency is between 35 Hz and 85 Hz.