System for measuring a parameter of an aerated multi-phase mixture flowing in a pipe

• US 20060096388A1
• Filed: 11/07/2005
• Published: 05/11/2006
• Est. Priority Date: 11/05/2004
• Status: Active Grant

• Current Assignee: Expro Meters, Inc. (Umbrellastream LP, Inc.)
• Original Assignee: Expro Meters, Inc. (Umbrellastream LP, Inc.)
• Inventors: Gysling, Daniel L., Loose, Douglas H.
• Granted Patent: US 7,389,687 B2
• Time in Patent Office: Days
• US Class Current: 73/861.03
• CPC Class Codes: G01F 1/666 by detecting noise and sounds generated by the flowing fluid
• CPC Class Codes: G01F 1/74 Devices for measuring flow of a fluid or flow of a fluent solid material in suspension in another fluid
• CPC Class Codes: G01F 1/86 Indirect mass flowmeters, e.g. measuring volume flow and density, temperature or pressure
• CPC Class Codes: G01F 15/022 using electrical means
• CPC Class Codes: G01N 9/36 Analysing materials by measuring the density or specific gravity, e.g. determining quantity of moisture methods of measurement in general G01N9/02 - G01N9/32

Abstract

A method and apparatus for measuring at least one characteristic of an aerated fluid flowing within a pipe is provided, wherein the method includes generating a measured sound speed, a measured density, a pressure and a gas volume fraction for the aerated fluid. The method also includes correcting the measured density responsive to the measured sound speed, the pressure and the gas volume fraction to generate a corrected density. The method further includes calculating a liquid phase density, determining whether the gas volume fraction is above a predetermined threshold value and generating a mass flow rate responsive to whether the gas volume fraction is above the predetermined threshold value.

Claims

1. A flow measuring system for determining a characteristic of a fluid flowing within a pipe, the flow measuring system comprising:

a flow meter device, wherein said first flow meter device is disposed to receive the fluid flow, wherein said flow meter device generates flow data responsive to at least one characteristic of the fluid flow;

a density meter, wherein said density meter is in flow communication with said flow meter device to receive the fluid flow, wherein said density meter generates density data responsive to said at least one characteristic of the fluid flow; and

a processing device, wherein said processing device is communicated with at least one of said flow meter device and said density meter to receive said fluid data and said density data, wherein said processing device determines said at least one characteristic of the fluid flow.

2. The flow measuring system of claim 1, wherein said characteristic includes at least one of Gas Volume Fraction, Volumetric Flow Rate, Mass Flow Rate, Corrected Mass Flow Rate, Corrected Liquid Density and Mixture Density.

3. The flow measuring system of claim 1, wherein said density data includes at least one of mass flow rate and density of the fluid.

4. The flow measuring system of claim 1, wherein said flow data includes at least one of a volumetric flow rate, Gas Volume Fraction and Speed of Sound through the fluid.

5. The flow measuring system of claim 1, where said flow meter device includes an array of strain sensors.

6. The flow measuring system of claim 1, wherein the flow measuring system includes at least one of a pressure sensing device and a temperature sensing device associated with the fluid flow.

7. The flow measuring system of claim 1, wherein said separation device is a cyclone separator device.

8. The flow measuring system of claim 1, wherein said flow meter device are non-intrusively associated with the flow measuring system.

9. The flow measuring system of claim 1, wherein said second flow meter device and said density meter are disposed in a vertical fashion to prevent stratification.

10. A method for measuring at least one characteristic of an aerated fluid flowing within a pipe, the method comprising:

generating a measured sound speed, a measured density, a pressure and a Gas Volume Fraction for the aerated fluid;

correcting said measured density responsive to said measured sound speed, said pressure and said Gas Volume Fraction to generate a corrected density;

calculating a liquid phase density responsive to said corrected density, said measured sound speed, said pressure and said Gas Volume Fraction;

generating a measured a mass flow rate responsive to said Gas Volume Fraction; and

correcting said measured mass flow rate responsive to said measured sound speed, said pressure and said Gas Volume Fraction to generate a corrected mass flow rate.

11. The method of claim 10, wherein the characteristic of the flowing aerated fluid is at least one of a liquid density, a Gas Volumetric Fraction, a volumetric flow rate, a mass flow rate, a corrected density and a mixture density.

12. The method of claim 10, wherein said generating includes at least one of generating a measured speed of sound via a flow meter and generating a measured density via a Coriolis meter.

13. The method of claim 10, wherein said pressure is at least one of a measured pressure value and an estimated pressure value.

14. The method of claim 10, wherein said generating a measured mass flow rate includes measuring a mass flow rate via said density meter.

15. A method for measuring at least one characteristic of an aerated fluid flowing within a pipe, the method comprising:

generating a measured sound speed, a measured density, a pressure and a Gas Volume Fraction for the aerated fluid;

calculating a Gas Volume Fraction responsive to said measured sound speed and said pressure;

correcting said measured density responsive to said measured sound speed, said pressure and said Gas Volume Fraction to generate a corrected density;

calculating a liquid phase density;

determining whether said Gas Volume Fraction is greater than a predetermined threshold value; and

generating a mass flow rate responsive to whether said gas volume fraction is greater than said predetermined threshold value.

16. The method of claim 15, wherein the characteristic of the flowing aerated fluid is at least one of a liquid density, a Gas Volumetric Fraction, a volumetric flow rate, a mass flow rate, a corrected density and mixture density.

17. The method of claim 15, wherein said generating includes at least one of generating a measured speed of sound via a flow meter and generating a measured density via a Coriolis meter.

18. The method of claim 15, wherein said pressure is at least one of a measured pressure value and an estimated pressure value.

19. The method of claim 15, wherein if said Gas Volume Fraction is equal to or less than said predetermined threshold value, said generating a mass flow rate includes measuring the mass flow rate via said density meter.

20. The method of claim 15, wherein if said Gas Volume Fraction is greater than said predetermined threshold value, said generating a mass flow rate includes measuring a volumetric flow rate via said flow meter and multiplying said volumetric flow rate with said corrected density.