Power supply connector

• US 20060099858A1
• Filed: 11/08/2004
• Published: 05/11/2006
• Est. Priority Date: 11/08/2004
• Status: Active Grant

• Current Assignee: RRC power solutions GmbH
• Original Assignee: RRC power solutions GmbH
• Inventors: Hackett, Gareth J., Wambsganss, Peter M.
• Granted Patent: US 7,108,528 B2
• Time in Patent Office: Days
• US Class Current: 439/668
• CPC Class Codes: H01R 13/641 by indicating incorrect coupling; by indicating correct or full engagement
• CPC Class Codes: H01R 13/71 Contact members of coupling parts operating as switch , e.g. linear or rotational movement required after mechanical engagement of coupling part to establish electrical connection

Abstract

A power supply connector including a spring loaded member that enhances a connector'"'"'s ability to engage various power receptacles. This enhanced engagement of the connector and the power receptacle may reduce a contact resistance between the two components and heat dissipation associated therewith. Thus, the power supply connector reduces the risk of damage to the power supply due to heat dissipation in the power receptacle, power supply connector, or other portion of the power supply.

Claims

1. A connector configured to engagingly mate with a power receptacle of a power source, the connector comprising:

an electrically conductive shaft having a longitudinal axis, the shaft being moveable within the connector along the longitudinal axis and configured to contact the power receptacle;

an isolation ring protruding from an outer surface of the shaft, wherein the isolation ring comprises an electrically insulative material; and

an electrically conductive housing electrically coupled to a power supply, the housing comprising one or more electrically conductive fingers that are resiliently biased towards the longitudinal axis, wherein the shaft is moveable relative to the housing.

2. The connector of claim 1, wherein, in a quiescent position the resilient fingers contact the isolation ring such that power from the power source is not transferred to the power supply.

3. The connector of claim 1, wherein when the shaft is moved along the longitudinal axis in a first direction, one or more of the resilient fingers contact the shaft and power is transferred from the power source to the power supply.

4. The connector of claim 1, wherein a force exerted by the shaft being pressed against the receptacle causes the shaft to move in the first direction.

5. The connector of claim 1, further comprising a spring mechanically contacting the shaft and exerting a force on the shaft in a direction opposite the first direction.

6. The connector of claim 5, wherein a force exerted by the spring when the shaft is not being pressed against the receptacle causes the shaft to move in the direction opposite the first direction.

7. The connector of claim 1, wherein the power receptacle is a cigarette lighter receptacle in a vehicle.

8. The connector of claim 7, wherein the vehicle is selected from the group comprising:

an automobile, boat, and a recreational vehicle.

9. The connector of claim 1, wherein the housing substantially surrounds the shaft.

10. A method of activating a power supply to deliver power from a power source, the method comprising:

inserting a connector of the power supply into a power receptacle so that a force is applied to a shaft of the connector;

in response to the force applied to the shaft of the connector, moving the shaft inward towards a body of the connector thereby causing a conducting finger of the connector to be moved from contact with an insulative portion of the shaft to contact a conductive portion of the shaft;

transferring power from the power receptacle to the shaft;

transferring power from the shaft to the conducting finger; and

transferring power from the conducing finger to the power supply.

11. A method of disabling power delivered from a power source to a power supply, the method comprising:

engaging a connector portion of the power supply with a receptacle portion of the power source;

changing a position of the connector so that a conducting finger of the connector is moved from contact with a conductive portion of the connector to contact an insulative portion of the connector; and

blocking transfer of power from the power source to the power supply due to the contact of the conducting finger with the insulative portion of the connector.

12. The method of claim 11, wherein the changing a position of the connector is caused by movement of a vehicle in which the power source is located.

13. The method of claim 11, wherein the changing a position of the connector is caused by removal of the connector from the receptacle of the power source.

14. A system for disabling power delivered from a power source to a power supply, the system comprising:

means for engaging a connector portion of the power supply with a receptacle portion of the power source;

means for changing a position of the connector so that a conducting finger of the connector is moved from contact with a conductive portion of the connector to contact an insulative portion of the connector; and

means for blocking transfer of power from the power source to the power supply due to the contact of the conducting finger with the insulative portion of the connector.

15. A method of reducing contact resistance between a power receptacle and a power supply connector, the method comprising:

inserting the power supply connector into the power receptacle so that a shaft of the power supply connector contacts a portion of the power receptacle;

engaging the power supply connector with the power receptacle so that the shaft is moved within the power supply connector; and

creating an electrically conductive path through the power supply connector in response to movement of the shaft at least a predetermined distance within the power supply connector.

16. The method of claim 15, wherein the predetermined distance is sufficient to reduce contact resistance between the power receptacle and the power supply connector to a predetermined level.

17. The method of claim 15, wherein power receptacle is disposed in a vehicle.