Synthetic gravel

• US 20060100345A1
• Filed: 10/28/2004
• Published: 05/11/2006
• Est. Priority Date: 10/28/2004
• Status: Abandoned Application

• Current Assignee: Michael J. Bain, Wyatt Bain
• Original Assignee: Michael J. Bain, Wyatt Bain
• Inventors: Bain, Wyatt, Bain, Michael J.
• Application Number:
  US10/975,610
• Publication Number:
  US 20060100345A1
• Time in Patent Office: Days
• US Class Current: 524/494
• CPC Class Codes: C08K 3/40 Glass

Abstract

Lightweight synthetic gravel is comprised of glass particles made from recycled glass and plastic particles made from recycled plastic is formed by mixing the glass and plastic particles and heating the plastic particles to a softened state to allow the glass and plastic particles to be pressed into and retain a desired form. The method of producing the gravel includes grading glass into glass particles, grading plastic into plastic particles, mixing the glass particles and the plastic particles, heating the plastic particles such that the plastic particles soften and become moldable, molding the heated mixture of glass and plastic particles into a desired form, and allowing the desired form to harden.

Claims

1. A method of producing synthetic gravel, the method comprising:

grading glass into glass particles;

grading plastic into plastic particles;

mixing the glass particles and the plastic particles;

heating the plastic particles such that the plastic particles soften and become moldable;

molding the heated mixture of glass and plastic particles into a desired form; and

allowing the desired form to harden.

2. The method of claim 1 wherein the ratio of plastic to glass is about 2:

1 by weight.

3. The method of claim 1 wherein the ratio of plastic to glass is about 1:

1 by weight.

4. The method of claim 1 wherein the ratio of plastic to glass is about 1:

3 by weight.

5. The method of claim 1 wherein the synthetic gravel has a density of about 749.66 kg/m³.

6. The method of claim 1 wherein the plastic particles are heated to about 124-165°

C.

7. The method of claim 1 wherein the plastic particles are heated after being mixed with the glass particles.

8. The method of claim 1 wherein the glass particles are sand-like.

9. The method of claim 1 wherein the plastic particles have a diameter of less than about ¼

inch.

10. The method of claim 1 wherein the plastic particles are washed before mixing.

11. Lightweight synthetic gravel comprised of glass particles made from recycled glass and plastic particles made from recycled plastic, the gravel being formed by mixing the glass and plastic particles and heating the plastic particles to a softened state to allow the glass and plastic particles to be pressed into and retain a desired form.

12. The lightweight synthetic gravel of claim 11 wherein the ratio of plastic particles to glass particles is 2:

1 by weight.

13. The lightweight synthetic gravel of claim 11 wherein the ratio of plastic particles to glass particles is 1:

1 by weight.

14. The lightweight synthetic gravel of claim 11 wherein the ratio of plastic particles to glass particles is 1:

3 by weight.

15. The lightweight synthetic gravel of claim 11 wherein the gravel has a density of about 749.66 kg/m³.

16. The lightweight synthetic gravel of claim 11 wherein the glass particles are sand-like.

17. The lightweight synthetic gravel of claim 11 wherein the plastic particles have a dimension of less than about ¼

inch.

18. Non-porous synthetic gravel consisting of glass particles made from recycled glass and plastic particles made from recycled plastic, the gravel being formed by mixing the glass and plastic particles and heating the plastic particles to a softened state to allow that glass and plastic particles to be pressed into and retain a desired form.

19. The non-porous synthetic gravel of claim 18 wherein the ratio of plastic particles to glass particles is 2:

1 by weight.

20. The non-porous synthetic gravel of claim 18 wherein the gravel has a density of about 749.66 kg/m³.