Distributed control system

• US 20060101465A1
• Filed: 03/02/2005
• Published: 05/11/2006
• Est. Priority Date: 11/09/2004
• Status: Abandoned Application

• Current Assignee: Hitachi, Ltd.
• Original Assignee: Hitachi, Ltd.
• Inventors: Kato, Naoki, Arakawa, Fumio
• Application Number:
  US11/068,782
• Publication Number:
  US 20060101465A1
• Time in Patent Office: Days
• US Class Current: 718/100
• CPC Class Codes: G05B 19/0421 Multiprocessor system
• CPC Class Codes: G05B 2219/25229 Partition control software among distributed controllers
• CPC Class Codes: G05B 2219/25231 Command, task has deadline, time limit to be executed

Abstract

In a distributed control system where a plurality of control units are connected via a network, the invention allows for efficient operation of each control unit, while ensuring real-time processing. To provide a distributed control system in which ensured real-time processing and enhanced fault tolerance are achieved, information of a deadline or task run cycle period as time required until task completion is given for each task and a control unit on which a task will be executed is selected according to the deadline or task cycle period. A first control circuit and related sensors and actuators are connected by a dedicated path on which fast response time is easy to ensure and another control circuit and related sensors and actuators are connected via a network. When the first control circuit operates normally with sufficient throughput, the first control circuit is used for control; in case the first control circuit fails or if its throughput is insufficient, another control circuit is used.

Claims

1. A distributed control system comprising:

a plurality of control units connected by a network and executing a plurality of tasks in a distributed manner,

wherein each of the plurality of control units having a task management list for tasks requested to run as the tasks to be executed by itself,

wherein each of the tasks includes information of a deadline or task run cycle period as time required until task completion, and

wherein each of the plurality of control units determines whether all tasks listed in said task management list can be completed in compliance with said deadline or task cycle period, if not as determined, selects a task that can be executed by another control unit in compliance with said deadline or task cycle period from among the tasks listed in said task management list, and requests another control unit to execute the task.

2. The distributed control system according to claim 1,

wherein each of said tasks includes a task processing time and a communication latency time which indicates sending and returning time when the task is requested of and executed by another control unit, wherein tasks for which the sum of said task processing time and said communication latency time is greater than said deadline or task cycle period are executed on the control unit where said tasks were invoked, and,

wherein one of tasks, for which the sum of said task processing time and said communication latency is smaller than said deadline or task cycle period, is selected and requested of and executed by another control unit connected via the network.

3. The distributed control system according to claim 2,

wherein the amount of data to be accessed within storage and the amount of input data to be accessed are added to said task and said each of said plurality of control units includes means for calculating communication latency time, based on said amount of data.

4. The distributed control system according to claim 2,

wherein each of said plurality of control units includes means for observing network traffic and means for modifying communication latency time according to the traffic.

5. The distributed control system according to claim 2,

wherein if the control units have different task processing throughputs such as their computing capacity and storage configuration, said each control unit includes means for modifying task processing time according to task processing throughput.

6. The distributed control system according to claim 2,

wherein said each of plurality of control units updates said task processing time and said communication latency time by task run time statistics.

7. The distributed control system according to claim 2,

wherein each of plurality of said control units stores tasks waiting for being executed in the task management list, refers to said task management list when a request to run a new task occurs, checks whether said new task can be completed within its deadline, if execution within the deadline is impossible, selects at least one task that should be requested of and executed by another control unit from among the tasks listed in the task management list and the new task to run, and sends a request command to run the selected task to another control unit via the network.

8. The distributed control system according to claim 7,

wherein when sending said request command to run the task, said each of plurality of control units sends the task'"'"'s deadline and processing time information together.

9. The distributed control system according to claim 7,

wherein before sending said request command to run the task, said each of plurality of control units sends said task'"'"'s deadline, processing time, and communication latency time to at least one of other control units, thereby inquiring whether the task can be completed within said deadline, and selects a control unit to which to send the request command to run the task actually from among other control units from which said each control unit received an acceptance return.

10. The distributed control system according to claim 7,

wherein before sending said request command to run the task, said each of plurality of control units inquires of at least one of other control units about load status until said task'"'"'s deadline time, checks whether the task can be completed by another control unit within said deadline from said task'"'"'s deadline, processing time, and communication latency time and the load status returned, and selects a control unit to which to send the request command to run the task actually from among other control units on which the task can be executed as the result of the check.

11. The distributed control system according to claim 1,

wherein said network is constructed with optical transmission lines, electrical transmission line, or wireless channels.

12. A distributed control system comprising:

a first control circuit having a first sensor;

second and third control circuits which process first information from said first sensor;

a first dedicated path connecting the first and second control circuits; and

a second path connecting the first and third control circuits,

wherein said first information may be transferred to the second control circuit via the first path or transferred to the third control circuit via the second path.

13. The distributed control system according to claim 12,

wherein said second path is a network type path to which three or more circuits connect.

14. The distributed control system according to claim 12,

wherein said second path is an indirect path via a fourth control circuit.

15. The distributed control system according to claim 12, further comprising:

a third path connecting said first control circuit and said third control circuit,

wherein even if either the third path or said second path fails, the connection between said first control circuit and said third control circuit is maintained.

16. The distributed control system according to claim 12,

wherein when said first information cannot be processed properly by said second circuit, the first information is processed by said third control circuit.

17. A distributed control system comprising

a plurality of first control units, each including a sensor, a first control circuit connected to said sensor, a second control circuit which processes information from said sensor, an actuator which responds to a signal from said first control circuit, and a dedicated path connecting said first control circuit and said second control circuit, and

a network linking said plurality of control units,

wherein said first control circuit and said second control circuit of each of the plurality of first control units are connected to said network.

18. The distributed control system according to claim 17, further comprising:

a second control unit comprising a second sensor, a third control circuit connected to said second sensor, and a second actuator which responds to a signal from said third control circuit, and

a fourth control circuit which processes information from any control unit.

19. The distributed control system according to claim 17, further comprising:

a storage unit which is accessible from the plurality of control units, stores information from the plurality of control units, and provides stored information.