Optical alignment system

• US 20060101969A1
• Filed: 07/31/2003
• Published: 05/18/2006
• Est. Priority Date: 06/19/2002
• Status: Abandoned Application

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Weston, Jeffrey D., Garcia, Jaime E.
• Application Number:
  US10/632,561
• Publication Number:
  US 20060101969A1
• Time in Patent Office: Days
• US Class Current: 83/477.200
• CPC Class Codes: B23D 59/003 Indicating the cutting plane on the workpiece, e.g. by projecting a laser beam
• CPC Class Codes: B23Q 17/2404 Arrangements for improving direct observation of the working space, e.g. using mirrors or lamps structural combinations of lighting devices with other articles, not otherwise provided for, F21V33/00
• CPC Class Codes: Y10T 83/04 Processes
• CPC Class Codes: Y10T 83/7688 Plural tool elements successively actuated at same station
• CPC Class Codes: Y10T 83/7726 By movement of the tool
• CPC Class Codes: Y10T 83/773 Work-support includes passageway for tool [e.g., slotted table]
• CPC Class Codes: Y10T 83/7788 Tool carrier oscillated or rotated
• CPC Class Codes: Y10T 83/828 With illuminating or viewing means for work
• CPC Class Codes: Y10T 83/839 Mirror or lens
• CPC Class Codes: Y10T 83/853 Indicates tool position

Abstract

The present invention is directed to an optical alignment system for table saws. In an aspect of the invention, an optical alignment system includes a support for positioning the system so that a first optical indicator and a second optical indicator are projected by at least one emitting device included in the system. An alignment device is further included in the system to permit adjustable alignment of the first and the second optical indicators individually with respect to one of a first side and a second side of a kerf created in a workpiece.

Claims

1. An optical alignment system for a table saw, comprising:

a support device for supporting the optical alignment system with respect to a kerf having a first and a second side, said kerf created in a workpiece by operation of rotating blade included in a table saw;

at least one optical emitting device mounted in the support device, said at least one optical emitting device for projecting a first optical indicator and a second optical indicator; and

an alignment devices coupled to the at least one optical emitting device, the alignment device being configured for adjusting the alignment of the projected first and second optical indicators with respect to the kerf,

wherein the at least one optical emitting device is arranged and configured to project the first and second optical indicators substantially in alignment with the first and second sides of the kerf.

2. The optical alignment system of claim 1, wherein the at least one optical emitting device is a laser.

3. The optical alignment system of claim 1, wherein the at least one optical emitting device is a helium-neon laser.

4. The optical alignment system of claim 1, wherein the first optical indicator and the second optical indicator are lines of light visible to a human.

5. The optical alignment system of claim 1, wherein at least one optical emitting device projects the first and the second optical indicators adjacent the rotating blade'"'"'s cutting interface.

6. The optical alignment system of claim 1, wherein the at least one optical emitting device comprises two optical emitting devices included in the optical alignment system.

7. The optical alignment system of claim 6, wherein each of the two optical emitting devices are individually alignable.

8. The optical alignment system of claim 1, further comprising a grating disposed on an end of the at least one optical emitting device, the grating including two generally parallel linear apertures therein.

9. The optical alignment system of claim 1, further comprising a quick electrical coupling connected to the at least one emitting device, said electrical coupling for coupling to a table saw'"'"'s electrical system.

10. A workpiece optical alignment system for a table saw including a rotating blade, comprising:

a support for supporting the optical alignment system;

a first optical emitting device coupled to the support, said first optical emitting device being configured to project a first optical indicator substantially aligned with a first side of a kerf created in a workpiece by operation of the rotating blade; and

a second optical emitting device coupled to the support, said second optical emitting device being configured to project a second optical indicator substantially aligned with a second side of the kerf created in a workpiece by operation of the rotating blade,

wherein said first optical indicator and said second optical indicator can be projected adjacent a cutting interface of the rotating blade, substantially indicating the first and second sides of the kerf.

11. The workpiece optical alignment system of claim 10, wherein said first and said second optical emitting devices are lasers.

12. The workpiece optical alignment system of claim 10, wherein said first and said second optical emitting devices are helium-neon lasers.

13. The workpiece optical alignment system of claim 10, wherein said first optical indicator and the second optical indicator are lines of light visible to a human.

14. The workpiece optical alignment system of claim 10, wherein said first and said second optical emitting devices are fan laser beam generators.

15. The workpiece optical alignment system of claim 10, wherein the support is a riving knife.

16. The workpiece optical alignment system of claim 10, wherein the support is a splitter.

17. The workpiece optical alignment system of claim 10, further comprising a first mounting assembly disposed in the support, for adjusting the alignment of the first optical emitting device and a second mounting assembly disposed in the support, for adjusting the alignment of the second optical emitting device.

18. The workpiece optical alignment system of claim 17, wherein an individual mounting assembly includes:

a barrel mounting coupled to the support;

a tabbed sleeve received in the barrel mounting, the sleeve being configured for securing an individual optical emitting device of the first and second optical emitting devices therein;

a macro-adjuster, said macro-adjuster being operable to adjust the barrel mounting laterally in the support, with respect to the first and the second sides of the kerf; and

a micro-adjuster disposed in the barrel mounting, said micro-adjuster being operable to adjust the tabbed sleeve within the barrel mounting with respect to the first and the second sides of the kerf.

19. The workpiece optical alignment system of claim 10, wherein the support and the rotating blade are configured to simultaneously bevel.

20. The workpiece optical alignment system of claim 10, further comprising a quick electrical coupling connected to said first and said second emitting devices, said electrical coupling for coupling to the table saw'"'"'s electrical system.

21. A table saw, comprising:

a support surface with an aperture therethrough, for supporting a workpiece;

a beveling cutting device adjustably extending through the support surface aperture, said cutting device for cutting a workpiece, whereby operation of the cutting device in the workpiece results in the formation of a kerf having a first and a second side in the workpiece;

a first optical emitting device adjustably coupled to the table saw to project a first optical indicator substantially aligned with the first side of a kerf; and

a second optical emitting device adjustably coupled to the table saw to project a second optical indicator substantially aligned with the second side of the kerf,

wherein the first and the second optical emitting devices are configured so as to bevel with the cutting device, such that said first optical indicator and said second optical indicator are projected to substantially indicate the first and second sides of the kerf.

22. The table saw of claim 21, wherein said first and said second optical emitting devices are lasers.

23. The table saw of claim 21, wherein said first and said second optical emitting devices are helium-neon lasers.

24. The table saw of claim 21, wherein said first optical indicator and said second optical indicator are lines of light visible to a human.

25. The table saw of claim 21, wherein said first and said second optical emitting device are fan laser beam generators.

26. The table saw of claim 21, further comprising a support for mounting the first and the second optical emitting devices, said support being configured to bevel with the cutting device.

27. The table saw of claim 26, wherein the support is at least one of a splitter and a riving knife.

28. The table saw of claim 26, further comprising a first mounting assembly disposed in the support, for adjusting the alignment of the first optical emitting device and a second mounting assembly disposed in the support, for adjusting the alignment of the second optical emitting device.

29. The table saw of claim 28, wherein an individual mounting assembly includes:

a barrel mounting coupled to the support;

a tabbed sleeve received in the barrel mounting, the sleeve being configured for securing an individual optical emitting device of the first and second optical emitting devices therein;

a macro-adjuster, said macro-adjuster being operable to adjust the barrel mounting laterally in the support, with respect to the first and the second sides of the kerf; and

a micro-adjuster disposed in the barrel mounting, said micro-adjuster being operable to adjust the tabbed sleeve within the barrel mounting with respect to the first and the second sides of the kerf.

30. A workpiece optical alignment system for a table saw, comprising:

means for projecting a first optical indicator substantially aligned with a first side of a kerf, created in a workpiece by operation of a table saw blade, and a second optical indicator substantially aligned with a second side of the kerf;

means for aligning the projecting means with respect to the kerf.

31. The workpiece optical alignment system of claim 30, wherein said projecting means is a laser.

32. The workpiece optical alignment system of claim 30, wherein said projecting means is helium-neon laser.

33. The workpiece optical alignment system of claim 30, wherein said first optical indicator and said second optical indicator are lines of light visible to a human.

34. The workpiece optical alignment system of claim 30, further comprising means for quick electrical connection of the projecting means with a table saw electrical system.