MEMS-based sensor for lubricant analysis
First Claim
Patent Images
1. A fluid contamination analyzer, comprising:
- at least one sensor, wherein the at least one sensor includes;
a substrate;
a plurality of electrodes formed over the substrate; and
a contaminant selective layer disposed adjacent at least one of (i) the electrodes or (ii) the substrate, said layer being selective to attract a predetermined contaminant within the fluid;
wherein when a fluid contacts the sensor an impedance of the fluid may be determined using the electrodes of the sensor, thereby providing an indication of fluid contamination.
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Abstract
A fluid contamination analyzer employs one or more MEMS-based sensors. The sensors are incorporated into probes or alternatively may be employed in an in-line analyzer residing in the fluid. The sensors, which can be selective to detect a distinct contaminant within the fluid, sense an impedance of the fluid, which is a function of its contamination and communicates the impedance to analysis circuitry.
133 Citations
157 Claims
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1. A fluid contamination analyzer, comprising:
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at least one sensor, wherein the at least one sensor includes;
a substrate;
a plurality of electrodes formed over the substrate; and
a contaminant selective layer disposed adjacent at least one of (i) the electrodes or (ii) the substrate, said layer being selective to attract a predetermined contaminant within the fluid;
wherein when a fluid contacts the sensor an impedance of the fluid may be determined using the electrodes of the sensor, thereby providing an indication of fluid contamination. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37)
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38. An in-line fluid contamination analyzer, comprising:
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an array of MEMS-based sensors located within a fluid, wherein each sensor includes a substrate, a plurality of electrodes formed over the substrate, and a contaminant-selective layer disposed adjacent the electrodes, said array including;
a first MEMS-based sensor having a first contaminant-selective layer which is selective to attract a first contaminant within the fluid;
a second MEMS-based sensor having a second contaminant-selective layer which is selective to attract a second contaminant within the fluid; and
a third MEMS-based sensor having a third contaminant-selective layer which is selective to attract a third contaminant within the fluid;
wherein each sensor is operative to determine an impedance of the fluid contacting each sensor, thereby providing an indication of fluid contamination. - View Dependent Claims (39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70)
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71. A fluid contamination analyzer, comprising:
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a reference MEMS-based sensor disposed within a reference housing, said reference housing containing a substantially contaminant-free volume of the fluid being analyzed; and
a plurality of sample MEMS-based sensors disposed adjacent the reference housing within a fluid. - View Dependent Claims (72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 100, 101, 102, 103, 104)
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105. A fluid contamination analyzer, comprising:
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at least one MEMS-based sensor, said at least one sensor including;
a substrate;
a plurality of conductors formed over the substrate; and
a local heater disposed adjacent the at least one MEMS-based sensor, said local heater providing a temperature gradient through which the fluid is run;
wherein the conductors form electrodes of the sensor and when a fluid contacts the sensor an impedance of the fluid may be determined as a function of temperature, thereby providing an indication of fluid contamination. - View Dependent Claims (106, 107, 108, 109, 110, 111, 112, 113, 114, 115, 116, 117, 118, 119, 120, 121, 122, 123, 124, 125, 126, 127, 128, 129, 130, 131, 132, 133, 134, 135, 136, 137, 138, 139)
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140. A method of analyzing the quality of a fluid, comprising the steps of:
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immersing a sensor into the fluid, wherein the fluid acts as a dielectric for the sensor;
obtaining a complex impedance of the fluid;
measuring a temperature of the fluid in contact with the sensor;
applying a correction factor to the complex impedance based on the measured temperature of the fluid;
estimating the quality of the fluid based on a comparison of known fluids producing substantially the same complex impedance values. - View Dependent Claims (141, 142, 143, 144, 145, 146, 147, 148, 149)
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150. A method of analyzing the quality of a fluid, comprising the steps of:
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immersing a sensor into the fluid, wherein the fluid acts as a dielectric for the sensor;
measuring an impedance of the fluid over a temperature gradient; and
estimating the quality of the fluid based on a change in slope of the measured impedance over the temperature gradient. - View Dependent Claims (151, 152)
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153. A method of analyzing the quality of a fluid in which a sensor has been immersed, wherein the fluid acts as a dielectric on the sensor, comprising the steps of:
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using a contaminant selective layer on the sensor to selectively attract contaminants within the fluid near a surface of the sensor;
measuring an impedance of the fluid near the surface of the sensor; and
correlating the quality of the fluid to the measured impedance of the fluid. - View Dependent Claims (154, 155)
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156. A method of analyzing the quality of a sample fluid, wherein the fluid acts as a dielectric on the sensor, comprising the steps of:
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immersing a sample sensor in the sample fluid;
immersing a reference sensor in a substantially contaminant-free reference fluid, wherein the reference fluid and the sample fluid are the same type of fluid;
measuring an impedance of the fluid near the surface of the sample sensor and the reference sensor; and
correlating the quality of the sample fluid to the measured impedance of the sample fluid and the reference fluid. - View Dependent Claims (157)
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Specification