Method for reducing the computation resources required for determining damage in structural health management system

• US 20060106551A1
• Filed: 10/29/2004
• Published: 05/18/2006
• Est. Priority Date: 10/29/2004
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Nutaro, Joseph J., Gordon, Grant A., Thompson, Steven R., Morin, Brent A.
• Granted Patent: US 7,376,519 B2
• Time in Patent Office: Days
• US Class Current: 702/35
• CPC Class Codes: G01N 2203/0073 Fatigue
• CPC Class Codes: G01N 2291/0258 Structural degradation, e.g. fatigue of composites, ageing of oils
• CPC Class Codes: G01N 2291/0427 Flexural waves, plate waves, e.g. Lamb waves, tuning fork, cantilever
• CPC Class Codes: G01N 2291/0428 Mode conversion
• CPC Class Codes: G01N 2291/048 Transmission, i.e. analysed material between transmitter and receiver
• CPC Class Codes: G01N 2291/106 one or more transducer arrays
• CPC Class Codes: G01N 2291/2694 Wings or other aircraft parts
• CPC Class Codes: G01N 29/043 in the interior, e.g. by shear waves
• CPC Class Codes: G01N 29/11 by measuring attenuation of acoustic waves
• CPC Class Codes: G01N 29/4427 with stored values, e.g. threshold values

Abstract

A method for determining damage in a structural health monitoring system comprising a plurality of sensors distributed across a structure is disclosed. The method includes decomposing the plurality of sensors into a plurality of sub-arrays. Each sub-array is associated with a current sensor. For each sub-array, data is collected, the data corresponding to electrical signals produced by waves initiated by the current sensor and detected by a receiving sensor. The data is used to calculate a damage measurement for the sub-array. Then, the damage measurement determined for each sub-array is combined to determining an overall damage assessment from the combined damage measurements.

Claims

1. A method for determining damage in a structural health monitoring system comprising a plurality of sensors distributed across a structure, the method comprising:

dividing the plurality of sensors into a plurality of overlapping sub-arrays comprising a set of sensors, each overlapping sub-array comprising one or more sensors from the set of sensors that are part of the set of sensors for another sub-array, each sub-array comprising a current sensor, and;

for each sub-array;

collecting data from each sensor in the sub-array, the data corresponding to electrical signals produced by waves initiated by the current sensor and detected by a receiving sensor; and

calculating a damage measurement for the sub-array from the collected data;

combining the damage measurement determined for each sub-array; and

determining an overall damage assessment from the combined damage measurements.

2. The method of claim 1 wherein the step of calculating a damage measurement further comprises:

comparing the damage measurement to a predetermined baseline measurement, and

determining a changed damage measurement from the difference between the damage measurement and the predetermined baseline measurement;

combining the changed damage measurement determined for each sub-array; and

determining an overall damage assessment from the combined changed damage measurements.

3. The method of claim 1 wherein each sub-array comprises the current sensor chosen from the plurality of sensors and neighboring sensors adjacent to the current sensor.

4. The method of claim 2 further comprising the step of discarding the damage measurement for each sub-array after the step of comparing the damage measurement to a predetermined baseline measurement.

5. The method of claim 1 wherein the step of decomposing the structural health monitoring system further comprising retrieving a pre-generated table comprising each sensor of the plurality of sensors associate with neighbor sensors.

6. The method of claim 1 further comprising generating a damage report from the overall damage assessment.

7. A structural health monitoring system comprising:

a plurality of sensors mounted on a structure, the plurality of sensors decomposed into a plurality of sensor sub-arrays, each of the sub-arrays comprising one or more sensors that are also part of another sub-array of the plurality of sub-arrays;

a current sensor associated with each sub-array, each sensor in each sub-away configured to receive signals generated by the current sensor; and

a processor coupled to the plurality of sensors, the processor configured to calculate a sub-array damage assessment for each sub-array based on the signals received by the sensors, the processor further configured to calculate an overall damage assessment from each of the sub-array damage assessments.

8. The system of claim 7 wherein the processor is further configured to generate a sub-array change measurement by comparing the sub-array damage assessment to a baseline damage assessment and to combine the sub-array change measurements to form the overall damage assessment.

9. The system of claim 7 wherein the processor is further configured to generate a damage report from the overall damaged assessment.

10. The system of claim 7 further comprising a memory coupled to the processor, the memory storing a table comprising the plurality of sensors listed by a collection of overlapping sub-arrays.

11. The system of claim 7 further comprising one or more sensor data collectors coupled between the sensors and the processor, the sensor data collectors configured to receive data from multiple sensors and to send the data to the processor over a single connection.

12. The system of claim 11 wherein the sensor data collectors are further configured to perform some processing of data collected by the sensors.

13. The system of claim 7 wherein the sensors are ultrasonic transducers.

14. The system of claim 13 wherein the ultrasonic transducers are operable to generate Lamb waves in the structure.

15. The system of claim 7 wherein the structure is the skin of an aircraft.

16. A method for the non-destructive testing of structures comprising:

decomposing an array of sensors into a series of overlapping sub-arrays of sensors;

performing a non-destructive testing in each sub-array;

determining a sub-array damage assessment for each sub-array; and

combining all sub-array damage assessments to determine an overall damage assessment.

17. The method of claim 16 wherein the step of determining a sub-array damage assessment further comprises:

comparing each of the sub-array damage assessment to a predetermined baseline assessment;

determining a changed sub-array damage measurement from the difference between the sub-array damage assessment and the predetermined baseline assessment; and

determining an overall damage assessment by combining the changed sub-array damage measurements determined for each sub-array.

18. The method of claim 16 wherein each sub-array comprises a current sensor chosen from the array of sensors and one or more neighbor sensors adjacent to the current sensor.

19. The method of claim 17 further comprising the step of discarding the sub-array damage assessment for each sub-array after the step of comparing each of the sub-array damage assessment to a predetermined baseline assessment.

20. The method of claim 17 wherein the step of decomposing an array of sensors further comprising retrieving a pre-generated table comprising each sensor of the plurality of sensors associate with neighbor sensors in a set of sensor sub-arrays.

21. The method of claim 17 further comprising generating a damage report from the overall damage assessment.