Automated manufacturing system

• US 20060111813A1
• Filed: 11/23/2005
• Published: 05/25/2006
• Est. Priority Date: 11/25/2004
• Status: Abandoned Application

• Current Assignee: Denso Wave Inc (DENSO Corporation)
• Original Assignee: Denso Wave Inc (DENSO Corporation)
• Inventors: Nishiyama, Noritaka
• Application Number:
  US11/287,061
• Publication Number:
  US 20060111813A1
• Time in Patent Office: Days
• US Class Current: 700/253
• CPC Class Codes: G05B 19/41815 characterised by the cooperation between machine tools, manipulators and conveyor or other workpiece supply system, workcell
• CPC Class Codes: G05B 19/41845 characterised by system universality, reconfigurability, modularity
• CPC Class Codes: G05B 2219/31422 Upload, download programs, parameters from, to station to, from server
• CPC Class Codes: G05B 2219/40294 Portable robot can be fixed, attached to different workplaces, stations
• CPC Class Codes: G05B 2219/40308 Machine, conveyor model in library contains coop robot path
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The manufacturing system includes an industrial robot, a plurality of work devices, a plurality of unit frames, each of the work devices being mounted on a corresponding one of the unit frames, and a data storage storing a robot control program describing operations of the industrial robot with the work devices. Each of the operations is described using at least one reference point marked on a corresponding one of the unit frames as a reference position. The unit frames are configured detachable to a base frame on which the industrial robot is mounted.

Claims

1. An automated manufacturing system comprising:

an industrial robot;

a plurality of work devices;

a plurality of unit frames, each of said work devices being mounted on a corresponding one of said unit frames; and

a data storage storing a robot control program describing operations of said industrial robot with said work devices, each of said operations being described using at least one reference point marked on a corresponding one of said unit frames as a reference position;

said unit frames being configured detachable to a base frame on which said industrial robot is mounted.

2. The automated manufacturing system according to claim 1, further comprising a plurality of positioning members positioning said unit frames when said unit frames are joined to said base frame.

3. The automated manufacturing system according to claim 2, wherein said positioning members are configured to guide said unit frames to predetermined joint positions when said unit frames are joined to said base frame.

4. The automated manufacturing system according to claim 3, wherein said positioning members include a plurality of pairs of guide rails provided in said base frame, and rollers provided in each of said unit frames so as to be able to run on one of said plurality of said pairs of said guide rails.

5. The automated manufacturing system according to claim 1, wherein said data storage includes a memory device provided in each of said unit frames, said memory device storing a part of said robot control program describing operation of said robot with one of said work devices, and industrial robot is provided with a reading device capable of reading said memory device.

6. The automated manufacturing system according to claim 5, wherein said memory device is an RFID tag, and said reading device is an RFID tag reader.

7. The automated manufacturing system according to claim 5, wherein said memory device further stores data representing position of said at least one reference point as robot teaching data.

8. The automated manufacturing system according to claim 5, wherein said memory device further stores a device control program for control of one of said work devices, and said base frame is provided with a controller controlling each of said work devices on the base of said device control program read from said memory device by said reading device.

9. The automated manufacturing system according to claim 5, further comprising a controller for overall control of said automated manufacturing system, an imaging device for taking an image including said at least one reference point for each of said unit frames, and a distance sensor for detecting a distance to said at least one reference point for each of said unit frames, said controller being configured to recognize local coordinate systems defined for said unit frames, respectively, in relation to a robot coordinate system defined for said base frame on the basis of three-dimensional coordinate values of said at least one reference point in each of said local coordinate systems and said robot coordinate system obtained on the basis of said image taken by said imaging device and said distance detected by said distance sensor.

10. The automated manufacturing system according to claim 9, wherein said imaging device is a camera provided in a front end of an arm of said industrial robot.

11. The automated manufacturing system according to claim 9, wherein said distance sensor is an infrared type sensor provided in a front end of an arm of said industrial robot.

12. The automated manufacturing system according to claim 1, wherein each of said unit frames is marked with three reference points.