ENHANCED DIAGNOSTICS FOR A HEATING, VENTILATION AND AIR CONDITIONING CONTROL SYSTEM AND AN ASSOCIATED METHOD OF USE

• US 20060130496A1
• Filed: 02/23/2005
• Published: 06/22/2006
• Est. Priority Date: 12/17/2004
• Status: Abandoned Application

• Current Assignee: Ranco Incorporated of Delaware (Schneider Electric SE)
• Original Assignee: Ranco Incorporated of Delaware (Schneider Electric SE)
• Inventors: Chapman, John, Kaplan, Yelena N., Burt, Robert, Vendt, Stephen Joseph
• Application Number:
  US10/906,526
• Publication Number:
  US 20060130496A1
• Time in Patent Office: Days
• US Class Current: 62/126
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/38 Failure diagnosis
• CPC Class Codes: F24F 11/52 Indication arrangements, e.g. displays

Abstract

A heating, ventilation and air conditioning diagnostic system and associated method of use is disclosed. The system includes a controller for operating a heating, ventilation and air conditioning system, a plurality of sensors for monitoring various parameters associated with the operation of the heating, ventilation and air conditioning system that are in electronic communication with the controller, at least one input device that is in electronic communication with the controller, wherein the at least one input device is able to modify variables utilized by the controller to improve performance of the heating, ventilation and air conditioning system; and at least one output device that is in electronic communication with the controller. The variables can include non-safety timing values and text-based information. The system may include counters that can be read-only, reset to zero and overwritten through the plurality of input devices. Historical data can be recorded, reviewed and selectively analyzed.

Claims

1. A heating, ventilation and air conditioning diagnostic system comprising:

a controller for operating a heating, ventilation and air conditioning system;

a plurality of sensors for monitoring various parameters associated with the operation of the heating, ventilation and air conditioning system that are in electronic communication with the controller;

at least one input device that is in electronic communication with the controller, wherein the at least one input device is able to modify variables utilized by the controller to improve performance of the heating, ventilation and air conditioning system; and

at least one output device that is in electronic communication with the controller.

2. The heating, ventilation and air conditioning diagnostic system as set forth in claim 1, wherein the variables include non-safety, timing values.

3. The heating, ventilation and air conditioning diagnostic system as set forth in claim 1, wherein the at least one output device includes an electronic display.

4. The heating, ventilation and air conditioning diagnostic system as set forth in claim 2, wherein the non-safety, timing values are selected from the group consisting of at least one timing delay for turning heat on, at least one timing delay for turning heat off, at least one timing delay for turning cooling on, at least one timing delay for turning cooling off, a temperature differential value for a water heater and at least one timing delay for an air circulator blower.

5. The heating, ventilation and air conditioning diagnostic system as set forth in claim 1, further comprising indicating status of the plurality of sensors on the at least one output device is selected from the group consisting of status of at least one thermostat, status of at least one terminal from at least one thermostat, status of a fuse for at least one thermostat, status of a pressure switch, status of a rollout switch, status of a high limit switch, status of an inducer, status of a gas valve, status of an air circulation blower, status of an air circulation blower for heating, status of an air circulation blower for cooling, status of an igniter for the heating, ventilation and air conditioning system, status of active line counts for the controller, status of the controller and status of an automatically reset timer.

6. The heating, ventilation and air conditioning diagnostic system as set forth in claim 1, wherein the controller is in electronic communication with a plurality of counters, wherein information from at least one counter of the plurality of counters is displayed on the at least one output device.

7. The heating, ventilation and air conditioning diagnostic system as set forth in claim 6, wherein the plurality of counters includes a plurality of counters that provide read-only information.

8. The heating, ventilation and air conditioning diagnostic system as set forth in claim 7, wherein the plurality of counters that provide read-only information that is selected from the group consisting of a counter for tabulating a number of heating cycles, a counter for tabulating a number of cooling cycles, a counter indicating a current mode of operation for the controller and a counter that indicates a current system time stamp.

9. The heating, ventilation and air conditioning diagnostic system as set forth in claim 6, wherein the plurality of counters includes a plurality of counters that provide information that can be reset to a zero value.

10. The heating, ventilation and air conditioning diagnostic system as set forth in claim 9, wherein the plurality of counters that provide information can be reset to a zero value is selected from the group consisting of a counter for detecting a number of heating cycles, a counter for detecting a number of cooling cycles, a counter for detecting a number of pressure switch openings, a counter for detecting a number of high limit switch openings, a counter for detecting a number of rollout switch openings, a counter for detecting a number of resets, a counter for determining an average time for a heating cycle, a counter for determining an average time for a cooling cycle, a counter for determining a number of resets commands and a counter for determining a predetermined number of errors, and a counter for determining a predetermined number of errors associated with a system time stamp indication.

11. The heating, ventilation and air conditioning diagnostic system as set forth in claim 6, wherein the plurality of counters includes a plurality of counters that provide information that can be overwritten through the plurality of input devices and set to a specific value.

12. The heating, ventilation and air conditioning diagnostic system as set forth in claim 11, wherein the plurality of counters that provide information that can be overwritten through the plurality of input devices and set to a specific value is selected from the group consisting of at least one counter for a predetermined timing delay associated with turning heat on for the heating, ventilation and air conditioning system, at least one counter for a predetermined timing delay associated with turning heat off for the heating, ventilation and air conditioning system, at least one counter for a predetermined timing delay associated with turning cooling on for the heating, ventilation and air conditioning system, and at least one counter for a predetermined timing delay associated with turning cooling off for the heating, ventilation and air conditioning system.

13. The heating, ventilation and air conditioning diagnostic system as set forth in claim 1, wherein the variables include text-based information that is displayed on the at least one output device.

14. The heating, ventilation and air conditioning diagnostic system as set forth in claim 13, wherein the text-based information includes customer information that can be both read and revised.

15. The heating, ventilation and air conditioning diagnostic system as set forth in claim 14, wherein the customer information is selected from the group consisting of a customer'"'"'s name, a customer'"'"'s address, a customer'"'"'s zip code, a customer'"'"'s phone number, a customer'"'"'s facsimile number and a customer'"'"'s e-mail address.

16. The heating, ventilation and air conditioning diagnostic system as set forth in claim 13, wherein the text-based information includes dealer information for dealers of heating, ventilation and air conditioning systems that can be both read and revised.

17. The heating, ventilation and air conditioning diagnostic system as set forth in claim 16, wherein the dealer information is selected from the group consisting of a dealer'"'"'s name, a dealer'"'"'s address, a dealer'"'"'s zip code, a dealer'"'"'s phone number, a dealer'"'"'s facsimile number, a dealer'"'"'s e-mail address, an installation date for the heating, ventilation and air conditioning system and at least one service date for the heating, ventilation and air conditioning system.

18. The heating, ventilation and air conditioning diagnostic system as set forth in claim 13, wherein the text-based information includes information regarding the controller that is read-only.

19. The heating, ventilation and air conditioning diagnostic system as set forth in claim 18, wherein the information regarding the controller that is read-only is selected from the group consisting of a manufacturer'"'"'s identification number, a model number for the heating, ventilation and air conditioning system, a serial number for the heating, ventilation and air conditioning system, a software revision number for the heating, ventilation and air conditioning system and a date code for the heating, ventilation and air conditioning system.

20. The heating, ventilation and air conditioning diagnostic system as set forth in claim 13, wherein the text-based information includes information regarding a manufacturer of the heating, ventilation and air conditioning system that is read-only.

21. A heating, ventilation and air conditioning diagnostic system comprising:

a controller for operating a heating, ventilation and air conditioning system;

a plurality of sensors for monitoring various parameters associated with the operation of the heating, ventilation and air conditioning system that are in electronic communication with the controller, wherein data from the plurality of sensors can be recorded in the controller;

at least one input device that is in electronic communication with the controller, wherein the at least one input device is able to modify variables utilized by the controller to improve performance of the heating, ventilation and air conditioning system; and

at least one output device that is in electronic communication with the controller.

22. The heating, ventilation and air conditioning diagnostic system as set forth in claim 21, wherein the data from the plurality of sensors recorded in the controller can be manipulated from the group consisting of playing back data, rewinding data, fast forwarding data, and pausing data with selected data displayed on the at least one output device.

23. The heating, ventilation and air conditioning diagnostic system as set forth in claim 22, wherein the manipulation of data can occur at speeds that are multiplied by a predetermined factor.

24. The heating, ventilation and air conditioning diagnostic system as set forth in claim 21, wherein predetermined events in the recorded data can be collected.

25. The heating, ventilation and air conditioning diagnostic system as set forth in claim 24, wherein the collected predetermined events in the recorded data can be time stamped.

26. The heating, ventilation and air conditioning diagnostic system as set forth in claim 21, wherein the data from the plurality of sensors recorded in the controller can be analyzed with respect to selected time periods.

27. A heating, ventilation and air conditioning diagnostic system comprising:

a controller for operating a heating, ventilation and air conditioning system and the controller is in electronic communication with a plurality of counters;

a plurality of sensors for monitoring various parameters associated with the operation of the heating, ventilation and air conditioning system that are in electronic communication with the controller, wherein data from the plurality of sensors can be recorded in the controller;

at least one input device that is in electronic communication with the controller, wherein the at least one input device is able to modify variables utilized by the controller to improve performance of the heating, ventilation and air conditioning system; and

at least one output device that is in electronic communication with the controller.

28. The heating, ventilation and air conditioning diagnostic system as set forth in claim 27, wherein the variables are selected from the group consisting of non-safety timing values and text-based information and the plurality of counters is selected from the group consisting of a plurality of counters that provide read-only information, a plurality of counters that provide information that can be reset to a zero value and a plurality of counters that provide information that can be overwritten through the at least one input device and set to a specific value and the data from the plurality of sensors recorded in the controller can be manipulated from the group consisting of playing back data, rewinding data, fast forwarding data, and pausing data, collecting at least one predetermined event and analyzing data with respect to selected time periods for display on the at least one output device.

29. A method for utilizing a heating, ventilation and air conditioning diagnostic system comprising:

utilizing a controller for operating a heating, ventilation and air conditioning system;

monitoring various parameters from a plurality of sensors associated with an operation of the heating, ventilation and air conditioning system that are in electronic communication with the controller;

providing electronic communication between at least one input device and the controller;

providing electronic communication between at least one output device and the controller; and

modifying variables utilized by the controller with the at least input device to improve performance of the heating, ventilation and air conditioning system.

30. A method for utilizing a heating, ventilation and air conditioning diagnostic system comprising:

utilizing a controller for operating a heating, ventilation and air conditioning system that is in electronic communication with a plurality of counters;

monitoring various parameters from a plurality of sensors associated with an operation of the heating, ventilation and air conditioning system that are in electronic communication with the controller;

recording data from the plurality of sensors in the controller;

providing electronic communication between at least one input device and the controller;

providing electronic communication between at least one output device and the controller; and

modifying variables utilized by the controller with the at least input device to improve performance of the heating, ventilation and air conditioning system.

31. The method for utilizing a heating, ventilation and air conditioning diagnostic system as set for in claim 30, wherein the variables are selected from the group consisting of non-safety timing values and text-based information and the plurality of counters is selected from the group consisting of a plurality of counters that provides read-only information, a plurality of counters that provides information that can be reset to a zero value and a plurality of counters that provides information that can be overwritten through the at least one input device and set to a specific value and the data from the plurality of sensors recorded in the controller can be manipulated from the group consisting of playing back data, rewinding data, fast forwarding data, and pausing data, collecting at least one predetermined event and analyzing data with respect to selected time periods for display on the at least one output device.