FABRICATION OF STRUCTURES IN AN OPTICAL SUBSTRATE

• US 20060133728A1
• Filed: 12/22/2004
• Published: 06/22/2006
• Est. Priority Date: 12/22/2004
• Status: Active Grant

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Biyikli, Levent, Battiato, James M., Porque, Jerome C., Stegall, David B.
• Granted Patent: US 7,085,450 B2
• Time in Patent Office: Days
• US Class Current: 385/37
• CPC Class Codes: G02B 6/02133 using beam interference
• CPC Class Codes: G02B 6/02138 based on illuminating a phase mask
• CPC Class Codes: G02B 6/02152 involving moving the fibre or a manufacturing element, stretching of the fibre G02B6/02147 takes precedence

Abstract

A system and method for fabricating structures in an optical substrate. An optical element produces first and second write beams that intersect at a first intersection location at the optical substrate. The first intersection location includes a fringe pattern produced by the first and second write beams. The optical element also produces first and second reference beams that intersect and are recombined at a second intersection location in substantially the same plane as the first intersection location. A controller then controls relative positioning between the optical substrate and the fringe pattern based on a signal derived from the recombined first and second reference beams.

Claims

1. A system for fabricating structures in an optical substrate, the system comprising:

an optical element that produces first and second write beams that intersect at a first intersection location at the optical substrate and first and second reference beams that intersect and are recombined at a second intersection location in substantially the same plane as the first intersection location, the first intersection location including a fringe pattern produced by the first and second write beams; and

a controller that controls relative positioning between the optical substrate and the fringe pattern based on a signal derived from the recombined first and second reference beams.

2. The system of claim 1, wherein the controller comprises:

a beam combiner, positioned at the second intersection location, to recombine the first and second reference beams into an encoded beam;

a detector to produce a detector signal based on the encoded beam;

a processor to determine position information about the optical substrate based on the detector signal; and

a translation stage to position the optical substrate based on the position information about the optical substrate.

3. The system of claim 2, wherein the detector comprises:

a slit for receiving the encoded beam; and

an intensity detector for determining an intensity of the encoded beam passing through the slit and calculating a phase of the encoded beam based on its intensity.

4. The system of claim 2, wherein the detector comprises:

a first optical fiber for receiving the encoded beam; and

a first optical detector optically coupled to the first optical fiber for producing a first signal related to the position of the optical substrate based on the encoded beam.

5. The system of claim 4, wherein the detector further comprises:

a second optical fiber positioned proximate to the first optical fiber for receiving the encoded beam; and

a second optical detector optically coupled to the second optical fiber for producing a second signal related to the position of the optical substrate based on the encoded beam.

6. The system of claim 2, wherein the beam combiner comprises a phase mask.

7. The system of claim 2, wherein the translation stage provides relative motion of the optical substrate with respect to the first intersection location and provides relative motion of the beam combiner with respect to the second intersection location.

8. The system of claim 7, wherein the translation stage comprises:

a linear stage that carries the optical substrate and the beam combiner such that the optical substrate is moved relative to the first intersection location at substantially the same rate as the beam combiner is moved relative to the second intersection location.

9. The system of claim 7, wherein the translation stage comprises:

a linear stage that carries the optical substrate; and

a piezoelectric stage that carries the beam combiner to facilitate movement of the beam combiner relative to the optical substrate.

10. The system of claim 1, wherein the optical element comprises:

a beam splitter to produce the first and second write beams from a first input beam and the first and second reference beams from a second input beam; and

a reflecting portion to direct the first and second write beams to intersect at the first intersection location and for directing the first and second reference beams to intersect at the second intersection location.

11. The system of claim 10, wherein an angle of intersection of the first and second write beams and an angle of intersection of the first and second reference beams are adjustable by moving the beam splitter relative to the first input beam and the second input beam.

12. The system of claim 11, wherein the beam splitter is a chirped phase mask.

13. The system of claim 10, wherein the reflecting portion comprises first and second reflectors positioned to direct the first and second write beams, respectively, to intersect at the first intersection location and to direct the first and second reference beams, respectively, to intersect at the second intersection location.

14. The system of claim 13, wherein at least one of the first and second reflectors is a moving mirror mounted on a piezoelectric element and controlled by the controller to adjust a position of the fringe pattern with respect to the optical substrate.

15. The system of claim 10, wherein the first input beam is modulated to form a concatenated periodic structure in the optical substrate when the optical substrate is translated relative to the fringe pattern.

16. A method for fabricating structures in an optical substrate, the method comprising:

producing first and second write beams from a first input beam and first and second reference beams from a second input beam;

directing the first and second write beams to intersect at a first intersection location at the optical substrate, the first intersection location including a fringe pattern produced by the first and second write beams;

directing the first and second reference beams to intersect at a second intersection location in substantially the same plane as the first intersection location;

deriving a reference signal from the first and second reference beams at the second intersection location; and

adjusting a relative positioning between the optical substrate and the first intersection location based on the reference signal.

17. The method of claim 16, wherein deriving a reference signal from the first and second reference beams at the second intersection location comprises:

recombining the first and second reference beams into an encoded beam with a beam combiner; and

determining position information about the optical substrate and the fringe pattern from the encoded beam.

18. The method of claim 16, and further comprising:

translating the beam combiner across the second intersection location.

19. The method of claim 16, and further comprising:

translating the optical substrate relative to the fringe pattern; and

modulating the first input beam to form a concatenated periodic structure in the optical substrate when the optical substrate is translated across the fringe pattern.

20. A system for fabricating structures in an optical substrate, the system comprising:

an optical assembly to produce a write input beam and a reference input beam from a light beam and to direct the write input beam and the reference input beam along substantially similar propagation paths;

an interferometer to receive the write input beam and the reference input beam and produce first and second write beams from the write input beam and first and second reference beams from the reference input beam, the first and second write beams intersecting and producing a fringe pattern at a first intersection location at the optical substrate, the first and second reference beams intersecting at a second intersection location in substantially the same plane as the first intersection location;

a beam combiner positioned at the second intersection location to recombine the first and second reference beams into a recombined beam;

a detector positioned to receive the recombined beam and determine position information about the optical substrate and the fringe pattern based on the recombined beam; and

a controller to control relative positioning between the optical substrate and the fringe pattern based on a signal derived from the recombined beam.