Visual display of temperature differences for refrigerant charge indication

• US 20060137368A1
• Filed: 12/27/2004
• Published: 06/29/2006
• Est. Priority Date: 12/27/2004
• Status: Abandoned Application

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Finn, Alan M., Kang, Pengju, Galante, Timothy P., Gopalnarayanan, Sivakumar, Luo, Dong
• Application Number:
  US11/025,353
• Publication Number:
  US 20060137368A1
• Time in Patent Office: Days
• US Class Current: 62/149
• CPC Class Codes: F25B 2700/04 Refrigerant level
• CPC Class Codes: F25B 2700/2106 of fresh outdoor air
• CPC Class Codes: F25B 2700/2116 of a condenser
• CPC Class Codes: F25B 2700/21163 of the refrigerant at the outlet of the condenser
• CPC Class Codes: F25B 45/00 Arrangements for charging or discharging refrigerant
• CPC Class Codes: F25B 49/005 of safety devices F25B49/02 and F25B49/04 take precedence
• CPC Class Codes: F25D 2400/36 Visual displays
• CPC Class Codes: G01K 1/02 Means for indicating or recording specially adapted for thermometers
• CPC Class Codes: G01K 13/00 Thermometers specially adapted for specific purposes
• CPC Class Codes: G01K 2201/00 Application of thermometers in air-conditioning systems
• CPC Class Codes: G01K 2207/00 Application of thermometers in household appliances

Abstract

The sufficiency of refrigerant charge in an air conditioning system is determined by a comparison of two sensed temperatures in the system, one being the liquid line temperature and the other being either the outdoor temperature or the condenser coil temperature. In one embodiment the two sensed temperatures are displayed on respective thermochromic strips which are so calibrated and juxtaposed as to provide a visual indication, by the relative positions of the two displayed sensed temperatures, as to whether the refrigerant charge is adequate. In another embodiment, the sensed liquid line temperature is displayed by way of a plurality of LEDs and the other temperature is displayed by way of a marker on a temperature scale. If the two displayed temperatures are aligned, then the refrigerant charge is optimized, and if they are not aligned, the system is undercharged or overcharged.

Claims

1. A method of determining the sufficiency of refrigerant charge in a refrigeration system having a compressor, a condenser, an expansion device and an evaporator fluidly connected in serial refrigerant flow relationship comprising the steps of:

sensing the temperature of the liquid refrigerant leaving the condenser;

sensing a second temperature which, if said liquid refrigerant temperature is subtracted therefrom, will provide an indication of the refrigerant charge sufficiency in the system; and

visually displaying both said sensed liquid refrigerant temperature and said sensed second temperature such that the respective position of each display is representative of its value, and the relative positions of the sensed temperature displays are indicative of refrigerant charge sufficiency in the system.

2. A method as set forth in claim 1 wherein said second temperature is the outdoor temperature.

3. A method as set forth in claim 1 wherein said second temperature is a condenser coil temperature.

4. A method as set forth in claim 1 and including the step of calibrating the displays to show the difference between said sensed second temperature and said sensed liquid refrigerant temperature.

5. A method as set forth in claim 4 and including the further step of comparing said difference with a predetermined optimal temperature difference for the particular system.

6. A method as set forth in claim 1 wherein said first sensed refrigerant temperatures are displayed by way of a plurality of LEDs.

7. A method as set forth in claim 6 wherein said plurality of LEDs display a range of temperatures with the sensed temperature display being indicated by a different color.

8. A method as set forth in claim 6 wherein said sensed second temperature is displayed by a marker on a temperature scale.

9. A method as set forth in claim 8 wherein said plurality of LEDs is additionally juxtaposed and calibrated with respect to said other temperature marker such that a misalignment between said different colored LED and said marker indicates that the system is improperly charged.

10. A method as set forth in claim 8 wherein said plurality of LEDs is selectively calibrated and juxtaposed with respect to said other temperature marker that when the system charge is optimized, said different colored LED will be aligned with said sensed temperature marker.

11. Apparatus for indicating the sufficiency of refrigerant charge in a refrigeration system having a compressor, a condenser, an expansion device and an evaporator fluidly connected in serial refrigerant flow relationship comprising:

a first sensor for sensing the temperature of the liquid refrigerant leaving the condenser;

a second sensor for sensing a related temperature which, when the liquid refrigerant temperature is subtracted therefrom, will provide an indication of the adequacy of refrigerant charge in the system;

a first visual display to provide an indication of the sensed liquid refrigerant temperature; and

a second visual display to provide a visual indication of the temperature sensed by said second sensor;

wherein the relative position of the respective temperature indicators are indicative of the charge sufficiency in the system.

12. Apparatus as set forth in claim 11 wherein at least one of said visual displays represents a range of temperatures with the sensed temperature indicator being of a different color.

13. Apparatus as set forth in claim 11 wherein first and second visual displays are selectively juxtaposed and calibrated, such that a misalignment of the temperature indicators will indicate that the system is improperly charged.

14. Apparatus as set forth in claim 11 wherein displays are selectively calibrated and juxtaposed such that when the system charge is optimized, the temperature indicators will be aligned.

15. Apparatus as set forth in claim 11 wherein said second temperature is the outdoor temperature.

16. Apparatus as set forth in claim 11 wherein said second temperature is condenser coil temperature.

17. Apparatus as set forth in claim 11 wherein said first and second displays are so juxtaposed and calibrated as to collectively show the difference between the temperature sensed by said second sensor and said sensed liquid refrigerant temperature.

18. Apparatus as set forth in claim 11 wherein said sensed liquid refrigerant temperatures are displayed by way of a plurality of LEDs.

19. Apparatus as set forth in claim 18 wherein said plurality of LEDs display a range of temperatures with the sensed temperature display being indicated by a different color.

20. Apparatus as set forth in claim 11 wherein said sensed second temperature is displayed by a marker on a temperature scale.

21. Apparatus as set forth in claim 20 wherein said plurality of LEDs is additionally juxtaposed and calibrated with respect to said other temperature marker such that a misalignment between said different colored LED and said marker indicates that the system is improperly charged.

22. Apparatus as set forth in claim 20 wherein said plurality of LEDs is selectively calibrated and juxtaposed with respect to said other temperature marker that when the system charge is optimized, said different colored LED will be aligned with said sensed temperature marker.

23. Apparatus for indicating the sufficiency of refrigerant charge in a refrigeration system having a compressor, a condenser, an expansion device and an evaporator fluidly connected in serial refrigerant flow relationship comprising:

a first sensor for sensing the temperature of the liquid refrigerant leaving the condenser;

an electrical circuit for generating a voltage signal representative of said sensed liquid refrigerant temperature and for visually displaying the magnitude thereof,

a second sensor for sensing a related temperature which, when the liquid refrigerant temperature is subtracted therefrom, will provide an indication of the adequacy of refrigerant charge in the system; and

a second visual display to provide a visual indication of the temperature sensed by said second sensor;

wherein the relative position of the respective temperature indicators are indicative of the charge sufficiency in the system.

24. Apparatus as set forth in claim 23 wherein said first sensor is a thermistor for generating a voltage representative of said sensed liquid refrigerant temperature.

25. Apparatus as set forth in claim 24 wherein said electrical circuit includes a reference resistor connected in series with a DC power supply and said thermistor.

26. Apparatus as set forth in claim 25 wherein said electrical circuit further includes a plurality of comparators with each being adapted to respond to a unique voltage level so as to collectively cover a range of voltage signals representative of a range of temperature.

27. Apparatus as set forth in claim 26 and further including an AND gate associated with each comparator such that when one comparator responds, the others will be prevented from responding.

28. Apparatus as set forth in claim 27 wherein each of said AND gates is designed to reverse its input logic.