Single sensor three-step refrigerant charge indicator

• US 20060137369A1
• Filed: 12/27/2004
• Published: 06/29/2006
• Est. Priority Date: 12/27/2004
• Status: Abandoned Application

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Dold, Robert H., Kang, Pengju, Galante, Timothy P., Gopalnarayanan, Sivakumar, Luo, Dong
• Application Number:
  US11/025,788
• Publication Number:
  US 20060137369A1
• Time in Patent Office: Days
• US Class Current: 62/149
• CPC Class Codes: F25B 2700/04 Refrigerant level
• CPC Class Codes: F25B 2700/2104 of an indoor room or compartment
• CPC Class Codes: F25B 2700/2106 of fresh outdoor air
• CPC Class Codes: F25B 2700/21163 of the refrigerant at the outlet of the condenser
• CPC Class Codes: F25B 45/00 Arrangements for charging or discharging refrigerant
• CPC Class Codes: F25B 49/005 of safety devices F25B49/02 and F25B49/04 take precedence
• CPC Class Codes: F25D 2400/36 Visual displays
• CPC Class Codes: F25D 29/005 Mounting of control devices
• CPC Class Codes: G01K 13/00 Thermometers specially adapted for specific purposes
• CPC Class Codes: G01K 2201/00 Application of thermometers in air-conditioning systems
• CPC Class Codes: G01K 2207/00 Application of thermometers in household appliances

Abstract

A method and apparatus for determining the sufficiency of refrigerant charge in an air conditioning system using a single temperature sensor for sensing three different temperatures within the system to compute a condenser approach temperature difference, which in then compared with a predetermined optimal condenser approach temperature difference to indicate the charge condition of the system. The device includes an absorbent pad for sensing wet bulb temperatures, and is formed as a clamshell that can be clamped onto the condenser liquid line. A microprocessor is included to make the comparison and to appropriately display the result as a visual indication of charge adequacy.

Claims

1. A method of determining the sufficiency of refrigerant charge in an air conditioning system device having a single temperature sensor, comprising the steps of:

providing an absorbent pad in combination with said temperature sensor such that said sensor is capable of sensing both wet bulb and dry bulb temperatures;

wetting said pad and sensing an indoor wet bulb temperature of the system;

removing or allowing said pad to dry and then using said sensor to sense the outdoor dry bulb temperature;

placing said sensor in direct engagement with the liquid refrigerant line from the condenser coil and sensing the temperature thereof; and

on the basis of those three sensed temperatures, determining whether the refrigerant charge in the system is adequate.

2. A method as set forth in claim 1 wherein said step of determining whether the refrigerant charge in the system is adequate is accomplished by first computing a condenser approach temperature difference and comparing this difference with a predetermined optimal difference for the particular system.

3. A method as set forth in claim 1 wherein said comparison is made by a microprocessor.

4. A method as set forth in claim 3 wherein said microprocessor is disposed within said device.

5. A method as set forth in claim 4 wherein said device further includes a display mechanism and wherein the method further includes the step of displaying the results of the comparison.

6. A method as set forth in claim 1 wherein, if the determination indicates that the system is low on charge, including the further step of maintaining said sensor in direct engagement with the liquid refrigerant line while adding charge until the determination is made that the charge in the system is adequate.

7. A method as set forth in claim 1 wherein said device includes a strap disposed around one side of said sensor and further wherein said step of placing said sensor in direct engagement with the liquid refrigerant line is followed by the step of securing said strap against said refrigerant line.

8. An apparatus for determining the sufficiency of refrigerant charge in an air conditioning system having a compressor, a condenser coil, an expansion device and an evaporator coil fluidly connected in serial refrigerant flow relationship, comprising:

a single temperature sensor for sequentially sensing the indoor wet bulb temperature of the system, the outdoor dry bulb temperature, and the condenser liquid line temperature of the system;

an absorbent pad associated with said temperature sensor for facilitating the sensing of the indoor wet bulb temperature;

means within said device for storing said sensed temperatures for computing a condenser approach temperature difference as a function thereof;

a second storage means in said device for storing an optimal condenser approach temperature difference for said system; and

comparison means within said device for comparing said computed condenser approach temperature difference with said optimal condenser approach temperature difference.

9. An apparatus as set forth in claim 8 and including display means in said apparatus for displaying the results of said comparison.

10. Apparatus as set forth in claim 8 wherein said first storage means comprises a read only memory.

11. Apparatus as set forth in claim 8 wherein said second storage means comprises a read only memory.

12. Apparatus as set forth in claim 8 wherein said comparing means comprises a microprocessor.

13. Apparatus as set forth in claim 8 wherein said device includes a strap for urging said sensor against the condenser liquid line.

14. Apparatus as set forth in claim 13 and including means for sensing said strap in position against the condenser liquid line.