Optical tool assembly for improved RCW and lens edge formation
First Claim
Patent Images
1. An optical tool assembly for use in an injection molding apparatus opposite a non-optical tool assembly to form an ophthalmic mold section, comprising:
- a cavity ring mounted to an associated mold plate; and
an optical insert removably secured to said cavity ring and having an optical molding surface thereon for forming an optical surface of the ophthalmic mold section, said optical molding surface having a right cylindrical wall molding portion for forming a right cylindrical wall of the ophthalmic mold section, said right cylindrical wall molding portion formed adjacent a peripheral edge of said optical insert.
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Abstract
An optical tool assembly for use in an injection molding apparatus opposite a non-optical tool assembly to form an ophthalmic mold section including a cavity ring mounted to an associated mold plate and an optical insert removeably secured to the cavity ring and having an optical molding surface thereon for forming an optical surface of the ophthalmic mold section. The optical molding surface has a right cylindrical wall (RCW) molding portion for forming a RCW of the ophthalmic mold section. The RCW molding portion is formed adjacent a peripheral edge of the optical insert.
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Citations
22 Claims
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1. An optical tool assembly for use in an injection molding apparatus opposite a non-optical tool assembly to form an ophthalmic mold section, comprising:
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a cavity ring mounted to an associated mold plate; and
an optical insert removably secured to said cavity ring and having an optical molding surface thereon for forming an optical surface of the ophthalmic mold section, said optical molding surface having a right cylindrical wall molding portion for forming a right cylindrical wall of the ophthalmic mold section, said right cylindrical wall molding portion formed adjacent a peripheral edge of said optical insert. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12)
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13. An apparatus for injection molding an ophthalmic lens mold having an optical surface and a non-optical surface opposite the optical surface, comprising:
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a non-optical tool assembly for forming the non-optical surface of the ophthalmic lens mold;
an optical tool assembly in opposed relation to said non-optical tool assembly that together therewith forms a mold cavity for forming the ophthalmic lens mold, said optical tool assembly includes;
a cavity ring removably secured to a mold plate of an injection molding apparatus, said cavity ring having a cavity ring molding surface;
an optical tool insert having an optical molding surface thereon for forming the optical surface of the ophthalmic lens mold, the optical tool insert removably secured to said cavity ring; and
a right cylindrical wall molding portion of said optical molding surface formed adjacent a peripheral edge of said optical molding surface, said right cylindrical wall molding portion extending substantially perpendicular to said cavity ring molding surface. - View Dependent Claims (14, 15, 16, 17, 18)
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19. An injection molding apparatus for forming a mold section which is subsequently used for forming an ophthalmic lens, comprising:
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a mold member mounted to an associated first mold plate;
an optical tool insert removably mounted to said mold member, said optical tool insert having a molding surface with an optical quality finish that includes a right cylindrical wall forming a peripheral edge of said optical tool insert;
a core member mounted to an associated second mold plate opposite the associated first mold plate; and
a non-optical tool insert removably mounted to said core member, said non-optical insert having a non-optical molding surface for forming a surface of the mold section opposite the optical surface. - View Dependent Claims (20)
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21. A method for forming an ophthalmic lens, comprising the steps of:
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providing an apparatus for injection molding an ophthalmic lens mold having an optical surface and a non-optical surface opposite the optical surface, wherein the apparatus comprises;
a) a non-optical tool assembly for forming the non-optical surface of the ophthalmic lens mold and an optical tool assembly in opposed relation to the non-optical tool assembly that together therewith forms a mold cavity for forming the ophthalmic lens mold;
b) the optical tool assembly including a cavity ring removably secured to a mold plate, said cavity ring having a cavity ring molding surface;
c) an optical tool insert having an optical molding surface thereon for forming the optical surface of the ophthalmic lens mold, the optical tool insert removably secured to the cavity ring; and
d) a right cylindrical wall molding portion of the optical molding surface formed adjacent a peripheral edge of the optical molding surface, the right cylindrical wall molding portion extending substantially perpendicular to said cavity ring molding surface;
wherein said method comprises the steps of;
a) injection molding the ophthalmic mold section in the mold cavity;
b) removing the molded ophthalmic mold from the mold cavity;
c) matching the ophthalmic mold section with a mating ophthalmic mold section; and
d) cast molding an ophthalmic lens between the ophthalmic mold sections. - View Dependent Claims (22)
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Specification