Latching micro-magnetic switch array

• US 20060146470A1
• Filed: 07/13/2005
• Published: 07/06/2006
• Est. Priority Date: 12/21/2001
• Status: Active Grant

• Current Assignee: Schneider Electric Industries SAS (Schneider Electric SE)
• Original Assignee: Magfusion, Inc. (Schneider Electric SE)
• Inventors: Shen, Jun, Wei, Cheng Ping
• Granted Patent: US 7,253,710 B2
• Time in Patent Office: Days
• US Class Current: 361/139
• CPC Class Codes: H01H 2050/007 Relays of the polarised type, e.g. the MEMS relay beam having a preferential magnetisation direction
• CPC Class Codes: H01H 50/005 using micromechanics
• CPC Class Codes: H01H 67/22 Switches without multi-position wipers

Abstract

Systems and methods for actuating micro-magnetic latching switches in an array of micro-magnetic latching switches are described. The array of switches is defined by Y rows aligned with a first axis and X columns aligned with a second axis. Each switch in the array of switches is capable of being actuated by a coil. In an aspect, a row of coils is moved along the second axis to be positioned adjacent to a selected one of the Y rows of switches. A sufficient driving current is proved to a selected coil in the row of coils to actuate a selected switch in the selected one of the Y rows of switches. In another aspect, a plurality of first axis drive signals and a plurality of second axis drive signals are generated. These signals drive an array of coils, wherein each coil in the array of coils is positioned adjacent to a corresponding switch in the array of switches. Each first axis drive signal is coupled to coils in a corresponding column of coils in the array of coils. Each second axis drive signal is coupled to coils in a corresponding row of coils in the array of coils. In another aspect, a three-dimensional array of switches is actuated by drive signals that drive a three-dimensional array of coils.

Claims

1. A system for actuating micro-magnetic latching switches in an array of micro-magnetic latching switches, wherein the array of switches is defined by Y rows aligned with a first axis and X columns aligned with a second axis, and wherein each switch in the array of switches is capable of being actuated by a coil, comprising:

a row of coils that includes X individually addressable coils;

a step motor that moves said row of coils along the second axis to be positioned adjacent to any one of the Y rows of switches, wherein when said row of coils is positioned adjacent to a selected one of the Y rows of switches, coils in said row of coils are positioned adjacent to corresponding switches in said selected one of the Y rows of switches;

a coil driver that provides a sufficient driving current to a selected coil in said row of coils to actuate a selected switch in the array of switches when said selected coil is positioned adjacent to said selected switch;

a step motor driver that drives said step motor; and

a controller coupled to said coil driver and said step motor driver.

2. The system of claim 1, wherein said controller instructs said step motor to position said row of coils adjacent to said selected one of the Y rows of switches, and further instructs said coil driver to activate said selected coil of said row of coils, whereby said selected switch in the array is actuated.

3. The system of claim 1, wherein said controller is a micro-controller.

4. The system of claim 3, wherein said micro-controller is coupled to a system data bus.

5. The system of claim 1, further comprising:

an encoder coupled to said controller, wherein said encoder determines a position of said row of coils along the second axis.

6. The system of claim 1, further comprising:

a memory coupled to said controller, wherein said memory stores a status map that includes an indication of a state of each switch in the array of switches.

7. The system of claim 1, wherein each switch in the array of switches comprises:

a moveable element supported by a substrate and having a magnetic material and a long axis; and

at least one magnet that produces a first magnetic field, which induces a magnetization in said magnetic material, said magnetization characterized by a magnetization vector pointing in a direction along said long axis of said moveable element, wherein said first magnetic field is approximately perpendicular to a major central portion of said long axis.

8. The system of claim 7, wherein said selected coil actuates said selected switch by producing a second magnetic field in response to the sufficient driving current, wherein the second magnetic field switches a respective moveable element of the switch between first and second stable states, wherein temporary application of the second magnetic field is required to change direction of the magnetization vector thereby causing the respective moveable element of said selected switch to switch between the first and second stable states.

9. A method for actuating micro-magnetic latching switches in an array of micro-magnetic latching switches, wherein the array of switches is defined by Y rows aligned with a first axis and X columns aligned with a second axis, and wherein each switch in the array of switches is capable of being actuated by a coil, comprising:

(A) moving a row of coils along the second axis to be positioned adjacent to a selected one of the Y rows of switches; and

(B) providing a sufficient driving current to a selected coil in the row of coils to actuate a selected switch in the selected one of the Y rows of switches.

10. The method of claim 9, wherein step (A) comprises:

controlling a step motor to position the row of coils adjacent to the selected one of the Y rows of switches.

11. The method of claim 9, wherein step (B) comprises:

controlling a coil driver to supply the driving current to the selected coil in the row of coils.

12. The method of claim 9, further comprising:

(C) prior to step (A), determining a present position of the row of coils along the second axis.

13. The method of claim 12, further comprising:

(D) prior to step (A), receiving a command to position the row of coils along the second axis adjacent to the selected one of the Y rows of switches.

14. The method of claim 13, further comprising:

(E) determining a distance to the selected one of the Y rows of switches from the determined present position of the row of coils.

15. The method of claim 14, wherein step (A) comprises:

moving the row of coils the determined distance along the second axis.

16. The method of claim 9, further comprising:

(C) storing a status map that includes an indication of a state of each switch in the array of switches.

17. The method of claim 16, further comprising:

(D) transmitting information related to the state of at least one switch stored in the status map over a system data bus.

18. The method of claim 9, wherein each switch in the array of switches includes a permanent magnet that produces a first magnetic field which induces a magnetization in a magnetic material of a moveable element of the respective switch, the magnetization characterized by a magnetization vector pointing in a direction along a longitudinal axis of the moveable element, the first magnetic field being approximately perpendicular to the longitudinal axis, further comprising:

(C) producing a second magnetic field with the selected coil in response to the driving current to switch the moveable element of the selected switch between a first stable state and a second stable state, wherein temporary application of the second magnetic field is required to change direction of the magnetization vector thereby causing the moveable element of the selected switch to switch between the first stable state and the second stable state.

19. A system for actuating micro-magnetic latching switches in an array of switches, wherein the array of switches is defined by Y rows and X columns of micro-magnetic latching switches, and wherein each switch in the array of switches is capable of being actuated by a coil, comprising:

an array of coils defined by Y rows and X columns of coils, wherein each coil in said array of coils is positioned adjacent to a corresponding switch in the array of switches;

a first axis coil driver that generates a plurality of first axis drive signals, wherein first axis drive signals are coupled to coils in a corresponding column of coils in the array of coils;

a second axis coil driver that generates a plurality of second axis drive signals, wherein second axis drive signals are coupled to coils in a corresponding row of coils in the array of coils; and

a controller coupled to said first axis coil driver and said second axis coil driver.

20. The system of claim 19, wherein said controller instructs said first axis coil driver to activate a first axis drive signal corresponding to a selected column of coils in said array of coils, and further instructs said second axis coil driver to activate a second axis drive signal corresponding to a selected row of coils in said array of coils, whereby a switch in the array of switches is actuated.

21-52. -52. (canceled)