Alignment template goodness qualification method

• US 20060147105A1
• Filed: 01/05/2005
• Published: 07/06/2006
• Est. Priority Date: 01/05/2005
• Status: Abandoned Application

• Current Assignee: DRVision Technologies, LLC (Danaher Corporation)
• Original Assignee: DRVision Technologies, LLC (Danaher Corporation)
• Inventors: Oh, Seho, Nakajima, Shinichi, Lee, Shih-Jong J., Kokumai, Yuji, Cheng, Yuhui Y.C.
• Application Number:
  US11/035,867
• Publication Number:
  US 20060147105A1
• Time in Patent Office: Days
• US Class Current: 382/151
• CPC Class Codes: G06T 2207/30148 Semiconductor; IC; Wafer
• CPC Class Codes: G06T 7/0006 using a design-rule based approach
• CPC Class Codes: G06T 7/33 using feature-based methods
• CPC Class Codes: G06T 7/74 involving reference images or patches
• CPC Class Codes: G06V 10/752 Contour matching
• CPC Class Codes: H05K 3/0008 for aligning or positioning of tools relative to the circuit board H05K3/4638, H05K3/4679 take precedence; for manufacturing assemblages of components H05K13/0015

Abstract

An alignment template goodness qualification method receives a pattern image and a pattern based alignment template and performs template goodness measurement using the pattern image and the pattern based alignment template to generate template goodness result output. A template qualification is performed using the template goodness result to generate template qualification result output. If the template qualification result is acceptable, the pattern based alignment template is outputted as the qualified pattern based alignment template. Otherwise, an alternative template selection is performed using the pattern image, the pattern based alignment template and the template goodness result to generate alternative pattern based alignment template output. The template goodness measurements include signal content measurement, spatial discrimination measurement and pattern ambiguity measurement.

Claims

1. An alignment template goodness qualification method comprising the steps of:

a) Input a pattern image;

b) Input a pattern based alignment template;

c) Perform template goodness measurement using the pattern image and the pattern based alignment template having template goodness result output;

d) Perform template qualification using the template goodness result having template qualification result output.

2. The method of claim 1 outputs pattern based alignment template as the qualified pattern based alignment template if the template qualification result is acceptable.

3. The method of claim 1 further comprises an alternative template selection stage using the pattern image, the pattern based alignment template and the template goodness result to generate alternative pattern based alignment template output if the template qualification result is unacceptable.

4. The method of claim 1 wherein the template goodness measurement method performs measurement selected from the set consisting of

a) Signal content measurement,

b) Spatial discrimination measurement,

c) Pattern ambiguity measurement.

5. An alignment template goodness measurement method comprising the steps of:

a) Input a pattern image;

b) Input a pattern based alignment template;

c) Perform template goodness measurement selected from the set consisting of

a. Signal content measurement,

b. Spatial discrimination measurement,

c. Pattern ambiguity measurement.

6. The method of claim 5 wherein the signal content measurement uses the pattern image and the pattern based alignment template to generate at least one signal score output.

7. The method of claim 5 wherein the spatial discrimination measurement uses the pattern image and the pattern based alignment template to generate at least one spatial discrimination score output.

8. The method of claim 5 wherein the pattern ambiguity measurement uses the pattern image and the pattern based alignment template to generate at least one pattern ambiguity score output.

9. The method of claim 6 wherein the signal score selects from the set consisting of:

a) Region signal score,

b) Template signal score.

10. The method of claim 7 wherein the spatial discrimination measurement further generates at least one raw discrimination score and at least one component discrimination score.

11. An alignment signal content measurement method comprising the steps of:

a) Input a pattern image;

b) Input a pattern based alignment template;

c) Perform region signal content measurement using the pattern image and the pattern based alignment template having at least one region signal score output;

d) Perform template signal content measurement using the pattern image and the pattern based alignment template having at least one template signal score output.

12. The method of claim 11 wherein the region signal content measurement performs structure-guided image feature enhancement selected from the feature set consisting of:

a) Bright edge,

b) Dark edge,

c) Bright line or region,

d) Dark line or region,

e) Region contrast.

13. The method of claim 11 wherein the region signal score is the proportion of the signal pixels within the signal measurement region.

14. The method of claim 11 wherein the region signal score is the value corresponding to a percentile of the feature enhancement region pixels.

15. The method of claim 11 wherein the region signal score is derived from a combination of the statistics derived from coarse and fine feature enhancements.

16. The method of claim 11 wherein the template signal content measurement calculates at least one directional signal.

17. The method of claim 16 wherein the directional signal is measured using directional projection and signal range derivation method.

18. An alignment template spatial discrimination measurement method comprising the steps of:

a) Input a pattern image;

b) Input a pattern based alignment template;

c) Perform signal content measurement using the pattern image and the pattern based alignment template to generate a plurality of directional signal scores output;

d) Perform spatial discrimination measurement using the plurality of directional signal scores having at least one spatial discrimination score output.

19. The method of claim 18 wherein the spatial discrimination score includes a raw discrimination score combining the template vertical signal score and template horizontal signal score.

20. The method of claim 18 wherein the spatial discrimination score includes a component discrimination score combining the vertical signal score and horizontal signal score of a component.

21. The method of claim 18 wherein the spatial discrimination score includes an integrated component discrimination score.

22. The method of claim 18 wherein the spatial discrimination score includes a combined discrimination score.

23. The method of claim 22 wherein combined discrimination score is normalized to generate a normalized combined discrimination score.

24. The method of claim 23 wherein the combined discrimination score and the normalized combined discrimination score are used to generate a spatial discrimination score.

25. An alignment template pattern ambiguity measurement method comprising the steps of:

a) Input a pattern image;

b) Input a pattern based alignment template;

c) Perform auto-matching of the template region having an auto-matching value output;

d) Perform matching between the template and the image pixels within the neighbor of the template having a maximum matching value output.

e) Divide the maximum matching value by the auto-matching value as the pattern ambiguity score output.

26. An alignment template goodness qualification method comprising the steps of:

a) Input a pattern image;

b) Input a pattern based alignment template;

c) Perform template qualification using the pattern image and the pattern based alignment template and select from the set consisting of;

a. Signal content measurement and qualification check;

b. Spatial discrimination measurement and qualification check;

c. Pattern ambiguity measurement and qualification check.

27. The alignment template goodness qualification method of claim 26 wherein the qualification check applies a threshold.

28. The alignment template goodness qualification method of claim 26 wherein the qualification check applies to an integrated score.