Footwear with enhanced impact protection

• US 20060156581A1
• Filed: 03/15/2006
• Published: 07/20/2006
• Est. Priority Date: 08/29/2003
• Status: Active Grant

• Current Assignee: David D. Chase, Edward C. Frederick, Lenny M. Holden, William R. Peterson
• Original Assignee: David D. Chase, Edward C. Frederick, Lenny M. Holden, William R. Peterson
• Inventors: Holden, Lenny M., Peterson, William R., Chase, David D., Frederick, Edward C.
• Granted Patent: US 7,278,226 B2
• Time in Patent Office: Days
• US Class Current: 36/29
• CPC Class Codes: A43B 13/189 filled with a non-compressible fluid, e.g. gel, water
• CPC Class Codes: A43B 13/20 Pneumatic soles filled with a compressible fluid, e.g. air, gas inflatable linings for skiboots A43B5/0407
• CPC Class Codes: A43B 21/265 filled with a non-compressible fluid, e.g. gel, water
• CPC Class Codes: A43B 21/28 Pneumatic heels filled with a compressible fluid, e.g. air, gas
• CPC Class Codes: A43B 7/1425 situated under the ball of the foot, i.e. the joint between the first metatarsal and first phalange
• CPC Class Codes: A43B 7/1435 situated under the joint between the fifth phalange and the fifth metatarsal bone
• CPC Class Codes: A43B 7/144 situated under the heel, i.e. the calcaneus bone
• CPC Class Codes: A43B 7/1445 situated under the midfoot, i.e. the second, third or fourth metatarsal

Abstract

Footwear providing enhanced protection against extreme landing impacts includes a sole having an elastomeric mid-sole with elastomeric pads combined in a heel recess thereof such that the pads act in series with each other and in parallel with the mid-sole during conjoint compression thereof. At least one of the pads includes a solid gel having a relatively high damping coefficient. In another embodiment, the heel of the mid-sole is replaced by a toroidal gas cushion and an elastomeric pad including a solid gel having a relatively high damping coefficient disposed in a central recess of the cushion such that the pad is recessed a selected distance below the upper surface of the cushion. The resilient pads may advantageously incorporate a plurality of gas-filled cells, and a solid gel pad may also be disposed in the mid-sole of the footwear below the ball of the wearer'"'"'s foot for increased protection.

Claims

1. Improved footwear of the type that includes a sole portion with an elastomeric mid-sole having a given thickness, spring rate and damping coefficient for absorbing impacts acting on the lower surface of a wearer'"'"'s foot, wherein the improvement comprises:

a plurality of elastomeric pads combined within the mid-sole such that the pads act in series combination with each other and in parallel combination with the mid-sole during conjoint compression thereof;

wherein the combined pads have a thickness and an effective spring rate that are respectively about the same as the thickness and the spring rate of the mid-sole alone; and

,

wherein the combined pads have an effective damping coefficient that is substantially greater than the damping coefficient of the mid-sole alone.

2. The footwear of claim 1, wherein the pads are disposed in a recess in the mid-sole.

3. The footwear of claim 2, wherein the recess is generally centered below the heel of the wearer'"'"'s foot.

4. The footwear of claim 1, wherein at least one of the elastomeric pads comprises a solid gel having a Shore 00 scale durometer of not less than about 35, and a Shore rebound of not greater than about 35 percent.

5. The footwear of claim 4, wherein the at least one pad comprises polyvinyl chloride, polyurethane, synthetic rubber, olefin or silicon rubber.

6. The footwear of claim 1, wherein at least one of the resilient pads incorporates a plurality of gas-filled cells.

7. The footwear of claim 6, wherein:

substantially all of the cells are open to the atmosphere,

substantially all of the cells are closed to the atmosphere, or

some of the cells are open to the atmosphere and some of the cells are closed to the atmosphere.

8. The footwear of claim 3, further comprising an elastomeric pad recessed in the forefoot of the mid-sole below the ball of the wearer'"'"'s foot.

9. The footwear of claim 8, wherein the forefoot pad comprises a solid gel having a Shore 00 scale durometer of not less than about 35, and a Shore rebound of not greater than about 35 per cent.

10. The footwear of claim 4, wherein the at least one elastomeric pad comprises a molded polymer matrix containing micro-channels within which a liquid plasticizer is disposed.

11. The footwear of claim 10, wherein the polymer matrix comprises polyvinyl chloride, silicon rubber, synthetic rubber, an olefin or polyurethane.

12. The footwear of claim 1, wherein at least one of the elastomeric pads has a rebound characteristic of between about 10-15%.

13. The footwear of claim 8, wherein the forefoot pad comprises a molded polymer matrix containing micro-channels within which a liquid plasticizer is disposed.

14. The footwear of claim 13, wherein the polymer matrix comprises polyvinyl chloride, silicon rubber, synthetic rubber, an olefin or polyurethane.

15. The footwear of claim 8, wherein the forefoot pad has a rebound characteristic of between about 10-15%.

16. Footwear providing enhanced protection against extreme landing impacts to the feet of a wearer, comprising:

an upper portion defining a compliant enclosure for at least an upper portion of the wearer'"'"'s foot; and

,

a sole portion attached to a lower margin of the upper portion, the sole portion including;

an outsole comprising a strong, resilient, wear-resistant material and having an upper surface defining a support surface for the sole of the wearer'"'"'s foot;

an elastomeric mid-sole disposed on the upper surface of the outsole, the mid-sole having a thickness, a first damping coefficient, a heel portion and a forefoot portion; and

,

a plurality of elastomeric pads combined within a heel portion of the mid-sole such that the pads act in series combination with each other and in parallel combination with the mid-sole during conjoint compression thereof.

17. The footwear of claim 16, wherein:

the combined pads have a thickness and an effective spring rate that are respectively about the same as the thickness and the spring rate of the mid-sole alone; and

,

the combined pads have an effective damping coefficient that is substantially greater than the damping coefficient of the mid-sole alone.

18. The footwear of claim 16, wherein the elastomeric pads are disposed in a recess of the mid-sole located below the calcaneus of the wearer'"'"'s foot

19. The footwear of claim 16, wherein at least one of the elastomeric pads comprises a solid gel having a Shore 00 scale durometer of not less than about 35, and a Shore rebound of not greater than about 35 percent.

20. The footwear of claim 16, further comprising an elastomeric pad of a solid gel recessed in the forefoot portion of the mid-sole below the ball of the wearer'"'"'s foot.