Hydraulic drive system

• US 20060156713A1
• Filed: 12/01/2005
• Published: 07/20/2006
• Est. Priority Date: 12/01/2004
• Status: Active Grant

• Current Assignee: Concentric Rockford Inc. (Concentric AB)
• Original Assignee: Haldex Hydraulics Corporation
• Inventors: Kadlicko, George
• Granted Patent: US 7,516,613 B2
• Time in Patent Office: Days
• US Class Current: 60/413
• CPC Class Codes: F15B 1/024 used as a supplementary power source, e.g. to store energy in idle periods to balance pump load
• CPC Class Codes: F15B 11/17 using two or more pumps
• CPC Class Codes: F15B 21/14 Energy-recuperation means
• CPC Class Codes: F15B 2211/20523 Internal combustion engine
• CPC Class Codes: F15B 2211/20546 variable capacity
• CPC Class Codes: F15B 2211/20561 reversible
• CPC Class Codes: F15B 2211/20569 capable of working as pump and motor
• CPC Class Codes: F15B 2211/20576 with multiple pumps
• CPC Class Codes: F15B 2211/212 the pressure sources being accumulators
• CPC Class Codes: F15B 2211/27 Directional control by means of the pressure source
• CPC Class Codes: F15B 2211/6303 using input signals
• CPC Class Codes: F15B 2211/633 representing a state of the prime mover, e.g. torque or rotational speed
• CPC Class Codes: F15B 2211/6333 representing a state of the pressure source, e.g. swash plate angle
• CPC Class Codes: F15B 2211/6652 Control of the pressure source, e.g. control of the swash plate angle
• CPC Class Codes: F15B 2211/6653 Pressure control
• CPC Class Codes: F15B 2211/6656 Closed loop control, i.e. control using feedback
• CPC Class Codes: F15B 2211/7053 Double-acting output members
• CPC Class Codes: F15B 2211/7054 Having equal piston areas
• CPC Class Codes: F15B 2211/88 Control measures for saving energy
• CPC Class Codes: F15B 7/001 With multiple inputs, e.g. for dual control
• CPC Class Codes: F15B 7/005 : With rotary or crank input
• CPC Class Codes: Y02T 10/62 : Hybrid vehicles

Abstract

A hydraulic drive system for an actuator uses a pair of pressure compensated hydraulic machines to control flow to and from the drive chambers of the actuator by varying the controlled pressure of one of the machines. The machines are mechanically coupled to permit energy recovery and charge an accumulator to store supplies energy. The drive system may be combined with other services including a transmission for incorporation in a vehicle. The transmission uses a pressure compensated supply and torque control of the wheels.

Claims

1. A hydraulic drive system comprising an actuator having a pair of chambers separated by a drive member and disposed to apply a motive force in opposite directions to said drive member, each member being connected to a respective one of a pair of variable capacity machines, at least one of which is operable in a pumping mode to supply fluid to a chamber and at least the other of which is operable in a motoring mode to consume fluid expelled from the other of said chambers, each of said machines having a pressure compensating control to condition said machine to maintain a respective predetermined pressure in said chambers and an external control operable to modulate said predetermined pressure in at least one of said machines and thereby vary the motive forces acting on said drive member.

2. A hydraulic drive system according to claim 1 wherein each of said machines is reversible so as to be operable in either a pumping mode or a motoring mode and said control is operable to condition one of said machines in a pumping mode when the other is in a motoring mode.

3. A hydraulic drive system according to claim 2 wherein said control modulates said predetermined pressure by reducing said pressure at said machine conditioned in said motoring mode.

4. A hydraulic drive system according to claim 3 wherein said control maintains the predetermined pressure in said machine conditioned in said pumping mode when reducing pressure at said machine in said motoring mode.

5. A hydraulic drive system according to claim 3 wherein each of said machines is a variable capacity swashplate machine.

6. A hydraulic drive system according to claim 1 wherein said machines are mechanically coupled to transfer energy there between.

7. A hydraulic drive system according to claim 1 wherein said other machine operable in a motoring mode is mechanically coupled to an additional hydraulic machine to supply fluid to an accumulator.

8. A hydraulic drive system according to claim 7 wherein said additional hydraulic machine is a variable capacity machine.

9. A hydraulic drive system according to claim 8 wherein the capacity of said additional hydraulic machine is adjustable to absorb energy from said other machine and maintain a predetermined operating condition of said other machine.

10. A hydraulic drive system according to claim 9 wherein the capacity of said additional machine is adjustable to deliver energy from said accumulator to said mechanical connection to maintain said operating condition.

11. A hydraulic drive system according to claim 10 wherein said one machine, said other machine and said additional machine are mechanically coupled to permit energy transfer between them.

12. A hydraulic drive system according to claim 11 wherein each of said machines is a reversible variable capacity machine.

13. A hydraulic drive system according to claim 12 wherein an auxiliary machine is mechanically coupled to said machines to supply an auxiliary service.

14. A hydraulic drive system according to claim 12 wherein said auxiliary service is a transmission.

15. A hydraulic drive system according to claim 10 wherein said transmission includes a reversible variable capacity machine mechanically coupled to said additional machine and a hydraulic drive unit hydraulically connected to said machine.

16. A hydraulic drive system according to claim 15 wherein said reversible variable capacity machine is pressure compensated to maintain a predetermined pressure in a hydraulic connection between said machine and said hydraulic drive unit.

17. A hydraulic drive system according to claim 16 wherein said drive units are variable capacity to vary the torque delivered at said predetermined pressure and said control varies the capacity thereof.

18. A hydraulic drive system according to claim 17 wherein said drive units are reversible.

19. A hydraulic drive system according to claim 18 wherein a plurality of drive units are connected to said reversible variable capacity machine.

20. A hydraulic drive system according to claim 19 wherein each of said drive units provides a rotational output and said control monitors relative speed of rotation of said outputs and adjusts said capacities to maintain said speeds of said outputs in a defined ratio.

21. A hydraulic drive system according to claim 20 wherein an output speed is reduced by reducing a capacity of a corresponding drive unit to decrease the torque generated.

22. A hydraulic drive system according to claim 20 wherein said ratio is variable by said control.

23. A hydraulic drive system according to claim 22 wherein said ratio is varied by an external input to said control.

24. A hydraulic drive system according to claim 18 wherein said drive units are reversible by application of an external input to said control.

25. A hydraulic drive system according to claim 1 wherein a hydraulic motor is used to vary the capacity of said machines, said motors being controlled by a valve responsive to a signal representing the difference between said predetermined pressure and that in said chamber.

26. A hydraulic drive system according to claim 25 wherein said valve applies a feedback indicative of the condition of said valve to modify said signal.

27. A hydraulic drive system according to claim 25 wherein said control modifies said signal as said pressure increases and approaches that of said predetermined pressure.

28. A hydraulic drive system according to claim 27 wherein said control modifies said signal to reduce the response of said valve.

29. A hydraulic drive system according to claim 28 wherein said machine is a rotary machine and said control monitors said swashplate position and adjusts modification of said signal accordingly.

30. A hydraulic drive system according to claim 29 wherein initiation of said modification occurs at a greater difference as said speed increases.

31. A hydraulic drive system according to claim 28 wherein said machine is a swashplate rotary machine and said control monitors swashplate position and adjusts modification of said signal accordingly.

32. A hydraulic drive system according to claim 31 wherein initiation of said modification occurs at a greater difference as said swashplate position increases.

33. A hydraulic transmission comprising a first variable capacity hydraulic machine to be driven by a prime mover, at least one variable capacity hydraulic drive unit, a hydraulic conduit connecting said first machine and said drive unit, a pressure compensating control operable on said first machine to vary the capacity thereof and maintain a predetermined pressure in said conduit and an external control operable upon said drive unit and vary the capacity thereof to vary the torque generated by said drive unit.

34. A hydraulic transmission according to claim 33 wherein said first machine and drive unit are reversible and said external control is operable to vary the capacity of said unit from a condition in which it consumes fluid in said conduit to a position in which it delivers fluid to said conduit, said pressure compensating control thereby causing said first machine to reverse the mode of operation to maintain said predetermined pressure.

35. A hydraulic transmission according to claim 34 wherein said first machine is mechanically connected to an additional variable capacity machine to supply fluid to an accumulator.

36. A hydraulic transmission according to claim 35 wherein the capacity of said additional hydraulic machine is adjustable to absorb energy from said other machine and maintain a predetermined operating condition of said other machine.

37. A hydraulic transmission according to claim 36 wherein the capacity of said additional machine is adjustable to deliver energy from said accumulator to said mechanical connection to maintain said operating condition.

38. A hydraulic transmission according to claim 34 wherein a plurality of drive units are connected to said conduit and wherein each of said drive units provides a rotational output and said control monitors relative speed of rotation of said outputs and adjusts said capacities to maintain said speeds of said outputs in a defined ratio.