Automated clinical analyzer with dual level storage and access

• US 20060159587A1
• Filed: 01/19/2005
• Published: 07/20/2006
• Est. Priority Date: 01/19/2005
• Status: Abandoned Application

• Current Assignee: Beckman Coulter Incorporated (Danaher Corporation)
• Original Assignee: Beckman Coulter Incorporated (Danaher Corporation)
• Inventors: Fechtner, Harold F., McNeal, Jack D.
• Application Number:
  US11/038,853
• Publication Number:
  US 20060159587A1
• Time in Patent Office: Days
• US Class Current: 422/64
• CPC Class Codes: G01N 2035/0455 Coaxial carousels
• CPC Class Codes: G01N 35/025 having a carousel or turntable for reaction cells or cuvettes
• CPC Class Codes: G01N 35/1002 Reagent dispensers
• CPC Class Codes: G01N 35/1011 Control of the position or alignment of the transfer device

Abstract

An automated clinical analyzer comprises an upper carousel operable to rotate about a central axis and a lower carousel operable to rotate about the same central axis. The upper carousel includes a first plurality of seats operable to receive a first plurality of reagent cartridges. The lower carousel includes a second plurality of seats operable to receive a second plurality of reagent cartridges. The analyzer further comprises a reagent probe assembly including a probe tip. The reagent probe assembly is operable to move the probe tip between the upper carousel and the lower carousel and extract liquid reagents from the first plurality of reagent cartridges and the second plurality of reagent cartridges. The upper carousel includes an opening that allows the probe to extend through the opening and reach cartridges located on the lower carousel.

Claims

1. A clinical analyzer operable to store reagent cartridges, the clinical analyzer comprising:

a) a body defining a horizontal operating orientation for the clinical analyzer;

b) a reagent storage rack arranged within the body, the reagent storage rack comprising a first plurality of reagent cartridge seats and a second plurality of reagent cartridge seats operable to receive the reagent cartridges, wherein the first plurality of reagent cartridge seats are positioned higher than the second plurality of reagent cartridge seats when the body is in the horizontal operating orientation; and

c) a reagent probe operable to extract reagents from reagent cartridges positioned in the first plurality of reagent cartridge seats.

2. The clinical analyzer of claim 1 wherein the reagent probe is further operable to extract reagents from reagent cartridges positioned in the second plurality of reagent cartridge seats.

3. The clinical analyzer of claim 2 wherein the reagent storage rack comprises an upper reagent carousel including the first plurality of reagent cartridge seats and a lower reagent carousel including the second plurality of reagent cartridge seats.

4. The clinical analyzer of claim 3 wherein the reagent probe is vertically moveable between the upper reagent carousel and the lower reagent carousel.

5. The clinical analyzer of claim 2 wherein the reagent storage rack comprises a reagent seat lift operable to elevate or lower the first plurality of reagent cartridge seats and the second plurality of reagent cartridge seats.

6. The clinical analyzer of claim 5 wherein the reagent seat lift is operable to elevate the second plurality of reagent cartridge seats above the first plurality of reagent cartridge seats.

7. The clinical analyzer of claim 2 further comprising a cartridge lift operable to move a lower reagent cartridge positioned on one of the second plurality of reagent cartridge seats to one of the first plurality of reagent cartridge seats.

8. The clinical analyzer of claim 7 wherein the cartridge lift comprises an elevator.

9. The clinical analyzer of claim 7 wherein the lift comprises a robotic arm.

10. The clinical analyzer of claim 7 wherein the reagent probe is only operable to extract reagent from the lower reagent cartridge positioned on one of the second plurality of reagent cartridge seats after the lower reagent cartridge has been moved to one of the first plurality of reagent cartridge seats.

11. The clinical analyzer of claim 1 wherein the reagent storage rack is moveable.

12. The clinical analyzer of claim 1 wherein the reagent probe is moveable between the first plurality of reagent cartridge seats and the second plurality of reagent cartridge seats.

13. The clinical analyzer of claim 1 further comprising an elevator operable to move reagent cartridges between the first plurality of seats and the second plurality of seats.

14. The clinical analyzer of claim 1 wherein the clinical analyzer further comprises a random access analyzing station arranged within the body, the random access analyzing station sized and dimensioned to retain a plurality of reaction cuvettes and the reagent probe operable to dispense reagents to the plurality of reaction cuvettes.

15. The clinical analyzer of claim 1 wherein the reagent probe is moveable on the clinical analyzer between a reagent extraction site located above the reagent storage rack and a cuvette reagent deposit site located above the random access analyzing station.

16. The clinical analyzer of claim 1 wherein the first plurality of reagent cartridge seats are positioned directly above the second plurality of reagent cartridge seats.

17. A clinical analyzer comprising:

a) an upper carousel operable to rotate about a central axis, the upper carousel including a first plurality of seats;

b) a lower carousel operable to rotate about the central axis, the lower carousel including a second plurality of seats; and

c) a probe including a probe tip, the probe tip operable to move between the upper carousel and the lower carousel.

18. The clinical analyzer of claim 17 wherein the upper carousel comprises an upper wheel and the lower carousel comprises a lower wheel.

19. The clinical analyzer of claim 17 wherein the upper carousel includes an opening and the probe extends through the opening when the probe tip is moved to the lower carousel.

20. The clinical analyzer of claim 17 wherein a first plurality of reagent cartridges are positioned in the first plurality of seats and a second plurality of reagent cartridges are positioned in the second plurality of seats.

21. The clinical analyzer of claim 20 wherein the probe is operable to extract reagents from the first plurality of reagent cartridges or second plurality of reagent cartridges and dispense the reagents in a plurality of reaction cuvettes.

22. The clinical analyzer of claim 17 further comprising a random access analyzing station sized and dimensioned to retain a plurality of reaction cuvettes.

23. The clinical analyzer of claim 22 wherein the probe is moveable on the clinical analyzer between a reagent extraction site located above the upper carousel and a cuvette reagent deposit site located above the random access analyzing station.

24. The clinical analyzer of claim 17 further comprising a carousel drive including a first shaft connected to the upper carousel and a second shaft connected to the lower carousel, wherein the second shaft is at least partially retained within the first shaft.

25. A clinical analyzer comprising:

a) a first carousel operable to rotate about a first axis, wherein a first plurality of cartridges are positioned on the first reagent carousel;

b) a second carousel operable to rotate about a second axis, wherein a second plurality of cartridges are positioned on the second reagent carousel; and

c) a probe operable to adjust liquid levels within the first plurality of cartridges and the second plurality of cartridges.

26. The clinical analyzer of claim 25 wherein the probe is operable to adjust liquid levels within the first plurality of cartridges and the second plurality of cartridges by extracting liquid reagents from the first plurality of cartridges at a reagent extraction site and extracting liquid reagents from the second plurality of cartridges at the reagent extraction site.

27. The clinical analyzer of claim 25 wherein the first carousel is an upper carousel and the second carousel is a lower carousel.

28. The clinical analyzer of claim 25 wherein the first axis and second axis are coaxial.

29. The clinical analyzer of claim 25 wherein the probe includes a probe tip and the probe is operable to move the probe tip between the first carousel and the second carousel.

30. The clinical analyzer of claim 29 wherein an opening is formed in the first carousel and the probe passes through the opening when the probe tip is moved to the second carousel.

31. The clinical analyzer of claim 25 further comprising a housing including a first loading door and a second loading door, wherein the first carousel and the second carousel are retained within the housing, and wherein the first loading door is designed and dimensioned to allow passage of each of the first plurality of cartridges, and the second loading door is designed and dimensioned to allow passage of each of the second plurality of cartridges.

32. The clinical analyzer of claim 25 wherein the first plurality and second plurality of cartridges comprise a plurality of liquid reagent cartridges.

33. The clinical analyzer of claim 32 wherein the probe is operable to extract liquid reagents from the first plurality of cartridges and dispense the extracted liquid reagents into a plurality of reaction cuvettes in a random access analyzing station.

34. The clinical analyzer of claim 25 wherein the reagent probe is moveable on the clinical analyzer between a reagent extraction site located above the first carousel and a cuvette reagent deposit site located above the random access analyzing station.

35. The clinical analyzer of claim 25 further comprising a carousel drive including a first shaft connected to the first carousel and a second shaft connected to the second carousel, wherein the second shaft is at least partially retained within the first shaft.

36. A clinical analyzer comprising:

a) a housing;

b) a first reagent carousel positioned within the housing and rotatable upon a first axis, the first reagent carousel including a first plurality of seats;

c) a second reagent carousel positioned within the housing and rotatable upon a second axis, the second reagent carousel including a second plurality of seats; and

d) an opening formed in the housing, the opening defining a first loading door and a second loading door, wherein the first loading door is designed and dimensioned to allow a reagent cartridge to pass through the first loading door and into one of the plurality of seats of the first reagent carousel, and wherein the second loading door is designed and dimensioned to allow a reagent cartridge to pass through the second loading door and into one of the plurality of seats of the second reagent carousel.

37. The clinical analyzer of claim 36 further comprising a bar code reader mounted on the housing, the bar code reader operable to read a bar code positioned on a reagent cartridge before it passes through the first loading door or the second loading door.

38. The clinical analyzer of claim 36 wherein the first axis and second axis are coaxial.

52. The method of claim 37 wherein the first reagent storage rack is positioned higher than the second reagent storage rack.

39. A clinical analyzer comprising:

a) an upper carousel operable to rotate about a first axis, the upper carousel including a passage and a first plurality of containers positioned on the upper carousel;

b) a lower carousel operable to rotate about a second axis, and a second plurality of containers positioned on the lower carousel; and

c) a probe including a probe tip operable to extend through the passage in the upper carousel such that the probe tip extends to the second plurality of containers.

40. The clinical analyzer of claim 39 wherein the probe is operable to extract a volume of reagent from the second plurality of containers.

41. The clinical analyzer of claim 40 wherein the probe is operable to extract a volume of reagent from the first plurality of containers.

42. The clinical analyzer of claim 39 wherein the probe is operable to dispense a volume of reagent.

43. The clinical analyzer of claim 39 wherein the probe is moveable on the clinical analyzer between a reagent extraction site and a cuvette deposit site.

44. The clinical analyzer of claim 39 further comprising a carousel drive including a first shaft connected to the upper reagent carousel and a second shaft connected to the lower reagent carousel, wherein the second shaft is at least partially retained within the first shaft.

45. The clinical analyzer of claim 39 wherein the probe is a reagent probe, the upper carousel is an upper reagent carousel, and the lower carousel is a lower reagent carousel.

46. A method of accessing reagents stored in reagent cartridges in a clinical analyzer, the method comprising:

a) loading a first plurality of reagent cartridges onto a first reagent storage rack;

b) loading a second plurality of reagent cartridges onto a second reagent storage rack;

c) moving a reagent probe to a reagent extraction site and extracting reagents from one of the first plurality of reagent cartridges;

d) moving the reagent probe away from the reagent extraction site; and

e) moving the reagent probe back to the reagent extraction site and extracting reagents from one of the second plurality of reagent cartridges.

47. The method of claim 46 wherein the first reagent storage rack is a first reagent carousel that includes a passage, and wherein the first reagent carousel is rotated such that the passage is positioned under the reagent extraction site before the reagent probe extracts reagents from the one of the second plurality of reagent cartridges.

48. The method of claim 47 wherein the second reagent storage rack is a second reagent carousel, and the second reagent carousel is rotated to place one of the second plurality of reagent cartridges under the reagent extraction site before extracting reagents from the one of the second plurality of reagent cartridges.

49. The method of claim 46 wherein the first reagent storage rack is rotated to place one of the first plurality of reagent cartridges under the reagent extraction site before extracting reagents from the first plurality of reagent cartridges.

50. The method of claim 46 wherein each of the first plurality and second plurality of reagent cartridges is substantially similar in size and shape and defines a reagent footprint, and wherein the area of the reagent extraction site is less than or equal to the area of the reagent footprint.

51. The method of claim 50 wherein each of the first plurality and second plurality of reagent cartridges includes three openings into the reagent cartridge, and wherein the reagent extraction site includes three distinct extraction locations for the reagent probe, each of the three distinct extraction locations vertically aligned with one of the three openings in the one of the first plurality of reagent cartridges under the reagent extraction site.