Organic electronic component and method for producing organic electronic devices

• US 20060160266A1
• Filed: 01/14/2004
• Published: 07/20/2006
• Est. Priority Date: 01/21/2003
• Status: Abandoned Application

• Current Assignee: PolyIC GmbH & Co. KG (Leonhard KURZ Stiftung & Company KG)
• Original Assignee: PolyIC GmbH & Co. KG (Leonhard KURZ Stiftung & Company KG)
• Inventors: Manuelli, Alessandro, Friedrich, Alexander, Bernds, Adolf
• Application Number:
  US10/542,678
• Publication Number:
  US 20060160266A1
• Time in Patent Office: Days
• US Class Current: 438/99
• CPC Class Codes: H10K 10/464 Lateral top-gate IGFETs comprising only a single gate
• CPC Class Codes: H10K 10/468 characterised by the gate dielectrics
• CPC Class Codes: H10K 10/84 Ohmic electrodes, e.g. source or drain electrodes
• CPC Class Codes: H10K 71/231 by etching of existing layers
• CPC Class Codes: H10K 71/60 Forming conductive regions or layers, e.g. electrodes
• CPC Class Codes: H10K 71/621 Providing a shape to conductive layers, e.g. patterning or selective deposition
• CPC Class Codes: Y02E 10/549 Organic PV cells
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention relates to an organic electronic component and a process for low-cost and large-scale production of organic electronics, wherein roll-to-roll compatible coating techniques are used in conjunction with printing processes.

Claims

1. A process for the production of an organic electronic component comprising a plurality of organic based functional layers, wherein at least one of the functional organic based layers is applied in a continuous process step in the form of a homogenous, unpatterned coating obtained by a roll-to-roll compatible process selected from the group consisting of one of porous roll coating, dip coating, rod coating, knife coating, blade coating, air knife coating, gravure coating, forward and reverse coating, slot and extrusion coating, slide coating, curtain coating, and spray coating

4. A process as defined in any one of the previous claims, wherein said layers are directly or indirectly patterned in a subsequent process step.

9. An electronic component, constructed by one or more of the processes as defined in any one of claims 1-2 and 5-6.

2. A process for applying a homogenous and unpatterned coating of an organic electronic component, which is carried out in a wholly roll-to-roll process on a web or individual sheets.

3. (canceled)

5. A process for the continuous production of an organic component, comprising the following production steps:

applying to a substrate which is a continuous, coherent web or sheet feed comprising a succession of individual sheets, by a continuous coating method, a functional organic material layer, which is one of conducting, semiconducting or insulating material, as a homogenous, unpatterned coating;

printing a varnish in patterned form over the functional layer; and

patterning the functional layer by means of the varnish directly or via further process steps.

6. A process as defined in claim 5 wherein at least one pretreatment step is carried out prior to the coating or printing process.

7. A process as defined in any one of claims 5 or 6 wherein the respective coating and/or patterning step is followed by after treatment of the layer.

8. A process as defined in any one of claims 5 or 6 wherein patterning of the layers is carried out in a roll-to-roll compatible process and including any one selected from the group consisting of gravure printing, planographic printing (offset), letterpress printing (flexographic printing), ink jet printing, laser printing, or by combinations thereof and related processes.