Four-piece golf ball
First Claim
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1. A golf ball comprising:
- (a) one or more core layers having a flexural modulus (F1) less than 30 kpsi;
(b) an inner mantle layer surrounding the one or more core layers, wherein the inner mantle layer has a flexural modulus (F2) in the range of 15 to 60 kpsi;
(c) an outer mantle layer surrounding the inner mantle layers, wherein the outer mantle layer has a flexural modulus (F3) in the range of 30 to 120 kpsi; and
(d) one or more cover layers surrounding the outer mantle layer;
(e) wherein the flexural modulus (F2) of inner mantle layer is greater than the flexural modulus (F1) of the one or more core layers by at least by 3 kpsi;
(f) and wherein the flexural modulus (F3) of outer mantle layer is greater than the flexural modulus (F2) of inner mantle layer by at least by 3 kpsi.
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Abstract
A four-piece solid golf ball construction is disclosed, including one or more core layers, an inner mantle layer, an outer mantle layer, and one or more cover layers. The inner mantle layer has a Shore D hardness in the range of 20 to 60, and the outer mantle layer has a Shore D hardness in the range of 40 to 80 and exceeding that of the inner mantle layer by at least 3. The solid golf ball provides a high spin rate when struck not only by a full 8-iron, but also by a soft pitching wedge, for short shots near a putting green.
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Citations
30 Claims
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1. A golf ball comprising:
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(a) one or more core layers having a flexural modulus (F1) less than 30 kpsi;
(b) an inner mantle layer surrounding the one or more core layers, wherein the inner mantle layer has a flexural modulus (F2) in the range of 15 to 60 kpsi;
(c) an outer mantle layer surrounding the inner mantle layers, wherein the outer mantle layer has a flexural modulus (F3) in the range of 30 to 120 kpsi; and
(d) one or more cover layers surrounding the outer mantle layer;
(e) wherein the flexural modulus (F2) of inner mantle layer is greater than the flexural modulus (F1) of the one or more core layers by at least by 3 kpsi;
(f) and wherein the flexural modulus (F3) of outer mantle layer is greater than the flexural modulus (F2) of inner mantle layer by at least by 3 kpsi. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28)
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29. A four-piece golf ball comprising:
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(a) one or more core layers having a diameter in the range of about 1.20 to about 1.52 inches and a PGA compression in the range of about 50 to about 80;
(b) an inner mantle layer surrounding the one or more core layers and having a thickness of less than 0.055 inches and a Shore D hardness in the range of about 40 to about 55;
(c) an outer mantle layer surrounding the inner mantle layer and having a thickness in the range of 0.025 to 0.065 inches and a Shore D hardness in the range of about 55 to about 70; and
(d) one or more cover layers surrounding the outer mantle layer;
(e) wherein the golf ball has a C.O.R. greater than about 0.790, at 125 ft/sec inbound velocity.
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30. A method for making a golf ball mantle layer of a kind that comprises ionomeric polymer, comprising the steps of:
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(a) blending together the following components to form a first composition (i) at least one component A that is a monomer, oligomer, prepolymer, or polymer comprising at least 5% by weight of anionic functional groups, (ii) at least one component B that is a monomer, oligomer, prepolymer, or polymer comprising less by weight of anionic functional groups than the weight percentage of anionic functional groups of the at least one component A, and (iii) at least one component C that is a metal cation; and
(b) melt-processing the first composition to produce a reaction product of the anionic functional groups of the at least one component A and the at least one component C, to form a polymer blend composition, wherein the polymer blend composition incorporates an in-situ-formed pseudo-crosslinked network of the at least one component A in the presence of the at least one component B.
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Specification