Syringe drive system

• US 20060173439A1
• Filed: 01/18/2005
• Published: 08/03/2006
• Est. Priority Date: 01/18/2005
• Status: Abandoned Application

• Current Assignee: Infusive Technologies, LLC (Element Global, Inc.)
• Original Assignee: Infusive Technologies, LLC (Element Global, Inc.)
• Inventors: Thorne, Gale H., Thorne, Gale H. Jr., Howlett, Michael Wallace
• Application Number:
  US11/037,900
• Publication Number:
  US 20060173439A1
• Time in Patent Office: Days
• US Class Current: 604/506
• CPC Class Codes: A61M 2205/502 User interfaces, e.g. screens or keyboards
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/1454 spring-actuated, e.g. by a clockwork
• CPC Class Codes: A61M 5/1456 with a replaceable reservoir comprising a piston rod to be moved into the reservoir, e.g. the piston rod is part of the removable reservoir

Abstract

A syringe driver or pump system based upon a syringe stem and associated assembly having a spiral threaded pattern along the outer surface of the stem, a collet-button which is displaceable along the stem assembly (as a nut is displaced along a bolt) and a spring. All are disposed to provide a cam action, translating rotary activity of the collet-button, which tends to be displaced to compress the spring when rotated, to linear displacement as the force of energy is released from the spring when compressed. Thus, force available for driving effluent fluid flow from the syringe is limited by the energy available from the spring, rather than force and energy which might be directly applied to otherwise displace the syringe stem assembly and collet-button. A digitally activated syringe driver and an electrical motor activated driver is disclosed. A number of electronic control systems for the motor are also disclosed.

Claims

1. A method for powered dispensing of fluid from a medical syringe comprising the steps of:

(a) selecting a syringe having a partially closed distal end through which fluid is dispensed, an open proximal end and a cylindrical barrel therebetween, said barrel further comprising lateral extensions which extend radially outward at the proximal end;

(b) providing a plunger piston for said syringe, said piston comprising a plunger on the end to be distally disposed which is sized and shaped to compressibly occlude the barrel when disposed therein, a collet-button on the end to be proximally disposed and a stem therebetween which comprises a shaft which further comprises a plurality of spirally oriented grooves along the length thereof, the collet-button having a hollow core with an internal surface having annular a spiral thread disposed therein, the thread of which cooperatively operates with grooves disposed on the shaft in a screw-nut relationship, and a proximally facing structure for interfacing with a radially impelled driver component;

(c) providing a syringe driver comprising;

(i) a driver housing which is securely affixable to said barrel;

(ii) a motor disposed within said housing to be in line with said barrel when affixed to said housing, said motor having sufficient torque to displace the piston to dispense fluid from said syringe;

(iii) a drive shaft for rotationally displacing a driver component affixed to said motor;

(iv) the driver component comprising a driver part and drive shaft interface to the drive shaft by which drive torque from said motor only rotationally actuates said driver part, said driver part comprising a connecting interface which couples to said structure to said collet-button when in contact therewith to transfer torque from said motor therethrough;

(v) an energy storage device disposed between said motor and said driver part such that displacement of the driver part toward said motor stores energy in the energy storage device;

(vi) a source of power for said motor;

(vii) on-off switch control for connecting and disconnecting the power source to and from said motor, respectively;

(viii) a sensor which determines when displacement of the driver part toward the motor reaches a predetermined site and a predetermined amount of energy is, therefore, stored in said energy storage device;

(d) displacing said plunger piston into said syringe;

(e) introducing fluid into said syringe barrel;

(f) affixing the syringe driver to the syringe such that the connecting interface of the driver component engages the collet-button structure;

(g) applying power to the motor via the on-off control;

(h) thereby, rotating and linearly displacing said collet-button to store energy in said energy storage device;

(i) displacing the plunger piston distally by force of release of energy from the energy storage device to thereby dispense fluid from the syringe.

2. The method for powered dispensing of fluid from a medical syringe according to claim 1 wherein the providing sensor step comprises providing a power-off sensor switch which is activated by said sensor.

3. The method for powered dispensing of fluid from a medical syringe according to claim 2 further comprising a step of sensing that displacement of the driver part has reached the predetermined site and activating said sensor switch to remove power from said motor thereby limiting amount of force which may be applied to pressurize fluid distally disposed from said plunger.

4. The method for powered dispensing of fluid from a medical syringe according to claim 1 wherein the on-off switch control providing step comprises providing an on-off switch.

5. The method for powered dispensing of fluid from a medical syringe according to claim 4 comprising a further step of turning the on-off switch to off.

6. The method for powered dispensing of fluid from a medical syringe according to claim 1 wherein the affixing step transfers energy into the energy storage device and thereby inhibits reflux of fluid proximally toward said syringe when power is removed from said motor.

7. The method for powered dispensing of fluid from a medical syringe according to claim 1 wherein said piston providing step comprises providing a heat stake which releasibly affixes the collet-button to the proximal end of the stem whereby the collet-button provides a gripping surface which may be used when the syringe is unattached to the syringe driver.

8. The method for powered dispensing of fluid from a medical syringe according to claim 1 wherein the affixing step comprises a further step of fracturing the heat stake whereby the collet-button is freed for displacement along the shaft of the grooved stem.

9. The method for powered dispensing of fluid from a medical syringe according to claim 8 wherein the affixing step comprises yet a further step of displacing the collet-button along the shaft of the grooved stem until the collet-button is in contact with the proximal end of said barrel.

10. The method for powered dispensing of fluid from a medical syringe according to claim 1 wherein said driver housing providing step comprises providing a bayonet attachment by which the driver housing is facilely, yet securely, releasibly affixed to the lateral extensions of said syringe.

11. The method for powered dispensing of fluid from a medical syringe according to claim 10 wherein said affixing step comprises applying compressive pressure to said driver part and said energy storage device to thereby securely affix said bayonet attachment to the lateral extensions of the syringe.

12. The method for powered dispensing of fluid from a medical syringe according to claim 1 wherein said motor providing step comprises providing an electric motor.

13. The method for powered dispensing of fluid from a medical syringe according to claim 1 wherein said on-off control providing step comprises providing circuitry for intermittently driving said motor.

14. The method for powered dispensing of fluid from a medical syringe according to claim 13 wherein said circuitry providing step comprises providing circuitry for selecting a driving period which determines a rate at which fluid is dispensed from said syringe.

15. The method for powered dispensing of fluid from a medical syringe according to claim 13 wherein said circuitry providing step comprises providing a microprocessor based controller.

16. The method for powered dispensing of fluid from a medical syringe according to claim 15 comprising further steps associated with metering and processing dynamics of pressure feedback associated with energy stored within the energy storage device to enhance operation of the syringe driver.

17. The method for powered dispensing of fluid from a medical syringe according to claim 16 wherein said syringe providing step comprises providing a syringe having at least one chamber separating stopper disposed in the barrel thereof to thereby provide a multi-chamber syringe.

18. The method for powered dispensing of fluid from a medical syringe according to claim 17 wherein said metering and processing steps comprise differentiating flow rates between sequential deliveries of disparate fluids disposed within the multi-chamber syringe.

19. The method for powered dispensing of fluid from a medical syringe according to claim 15 wherein said microprocessor based controller providing step comprises providing a bar code reader.

20. The method for powered dispensing of fluid from a medical syringe according to claim 19 comprising a further step of using said bar code reader to read patient and drug identification for the purpose of imposing features such as programmable drug data bases with automatic lock-out, alerts and alarms restrictions on syringe driver use.

21. The method for powered dispensing of fluid from a medical syringe according to claim 1 comprising the step of intermittently driving the driver part with a torque from the motor which would yield an over-pressure force to a piston if driven directly to a plunger piston, but which provides a reduced and smoothed reasonably acceptable pressure to the plunger through the energy storage device by actuating the driver part to intermittently drive against the energy storage device and therethrough to the plunger piston.

22. A syringe driver system comprising:

a syringe comprising a hollow cylindrical barrel which is open at a proximal end and partially closed at a distal end through which fluid flows, said barrel further comprising extensions which outwardly extend laterally at the proximal end thereof;

a piston comprising a plunger which is compressibly and occludably disposed in said barrel and which is thereby used to displace fluid within the barrel;

said piston further comprising stem apparatus which is securely affixed to said plunger and which extends proximally therefrom;

said stem apparatus comprising an elongated stem, having a plurality of external spirally oriented grooves disposed along the length thereof, and a collet-button releasibly affixable to the proximal end of the stem;

said collet-button comprising a hollow core, said core comprising an internal, nut-like spiral screw thread which is sized and pitched for facile, angular displacement along the grooves of said stem to linearly displace the collet-button relative to the stem;

said collet-button further comprising a proximally facing structure for interfacing with a radially impelled driver component;

a syringe driver comprising;

a driver housing which is securely affixable to said barrel;

a motor disposed within said housing in line with said barrel when affixed to said housing, said motor having sufficient torque to displace the piston to dispense fluid from said syringe;

a drive shaft for only rotationally displacing a driver component affixed to said motor;

the driver component comprising a driver part and drive shaft interface to the drive shaft by which drive torque from said motor rotationally displaces said driver part, said driver part comprising a connecting interface which couples to said collet-button facing structure to transfer torque from said motor to said collet-button when in contact therewith;

an energy storage device disposed between said motor and said driver part such that displacement of the driver part toward said motor stores energy in the energy storage device;

a source of power for said motor;

on-off control for connecting and disconnecting power from said motor;

a sensor which determines when displacement of the driver part toward the motor has reached a predetermined site and a predetermined amount of energy has been stored in said energy storage device.

23. The syringe driver system according to claim 22 further comprising a power-off sensor switch which is activated by said sensor when the driver part has reached the predetermined site to remove power from said motor to thereby limit the amount of force which can be applied to pressurize fluid distally disposed from said plunger.

24. The syringe driver system according to claim 22 wherein the on-off switch control comprises an on-off switch by which syringe driver system operation is manually terminated.

25. The syringe driver system according to claim 22 wherein said piston further comprises a heat stake which releasibly affixes the collet-button to the proximal end of the stem whereat the collet-button may be facilely gripped when the syringe is unattached to the syringe driver and which is fractured to free the collet-button to be displaced along the shaft of the grooved stem.

26. The syringe driver system according to claim 22 wherein said driver housing comprises a bayonet attachment by which the driver housing is facilely, yet securely, and releasibly affixed to said syringe.

27. The syringe driver system according to claim 22 wherein said motor is an electric motor.

28. The syringe driver system according to claim 22 wherein said on-off control comprises electrical circuitry for intermittently driving said motor.

29. The syringe driver system according to claim 28 wherein said electrical circuitry comprises apparatus for selecting a rate at which fluid is dispensed from said syringe.

30. The syringe driver system according to claim 28 wherein said electrical circuitry comprises a microprocessor based controller.

31. The syringe driver system according to claim 30 wherein said microprocessor based controller comprises a bar code reader.

32. A driver system for a medical syringe comprising:

a housing which comprises parts whereby the housing is securely, but releasibly affixed to the medical syringe;

a drive motor disposed within the housing in line with the long axis of the syringe, said drive motor comprising sufficient torque to displace a stem of the medical syringe to thereby dispense fluid from the syringe;

a power source for said motor;

a cam interface between the motor and the syringe stem, said interface disposed to transform rotational displacement of the motor to a linear displacement in a direction opposite to direction of fluid flow from the syringe;

an energy storage device disposed to store energy received from the linear displacement and, thereby, provide an oppositely directed force to responsively dispense fluid from the syringe, said energy storage device having limited energy storage and energy responsive capacity to thereby limit the force which is ultimately provided to dispense the fluid from the syringe.

33. The driver system for a medical syringe according to claim 32 further comprising a manual control system for stopping and starting dispensing of fluid and for controlling dispensing rate.

34. The driver system for a medical syringe according to claim 33 wherein said manual control system comprises an on-off switch.

35. The driver system for a medical syringe according to claim 33 wherein said manual control system comprises rate control setting apparatus.

36. The driver system for a medical syringe according to claim 35 further comprising rate control apparatus for controlling fluid dispensing rate.

37. The driver system for a medical syringe according to claim 36 wherein said rate control apparatus comprises an intermittent drive system having a first predetermined period during which the motor is turned “

on” and

a second predetermined period during which the motor is turned “

off”

, the frequency and length of time of each period determining the dispensing fluid flow rate.

38. The driver system for a medical syringe according to claim 32 wherein said drive motor is an electric motor.

39. The driver system for a medical syringe according to claim 32 further comprising a medical syringe comprising a hollow cylindrical barrel which is open at a proximal end and partially closed at a distal end through which fluid flows;

a piston comprising a plunger which is compressibly and occludably disposed in said barrel and which is thereby used to displace fluid within the barrel;

said piston further comprising stem apparatus which is securely affixed to said plunger and which extends proximally therefrom;

said stem apparatus comprising an elongated stem, having a plurality of external spirally oriented grooves disposed along the length thereof, and a collet-button releasibly affixable to the proximal end of the stem;

said collet-button comprising a hollow core, said core comprising an internal, nut-like screw thread which is sized and pitched for facile, angular displacement along the grooves of said stem to linearly displace the collet-button relative to the stem.

40. The driver system for a medical syringe according to claim 32 wherein the cam interface comprises a drive apparatus which transfers rotational energy from the motor to the collet-button to resultingly displace the collet-button about the grooves of the stem and thereby linearly along the stem.

41. A syringe driver system comprising:

a syringe comprising a hollow cylindrical barrel which is open at a proximal end and partially closed at a distal end through which fluid flows;

a piston comprising a plunger which is compressibly and occludably disposed in said barrel and which is thereby used to displace fluid within the barrel;

said piston further comprising stem apparatus which is securely affixed to said plunger and which extends proximally therefrom;

said stem apparatus comprising an elongated stem, having a plurality of spirally oriented grooves disposed along the length thereof, and a collet-button releasibly affixable to the proximal end of the stem;

said collet-button comprising a hollow core, said core comprising an internal, nut-like screw thread which is sized and pitched for facile, angular displacement along the grooves of said stem to linearly displace the collet-button relative to the stem.

42. The syringe driver system according to claim 41 further comprising a heat stake disposed to releasibly affix said collet-button to the proximal end of said stem.

43. The syringe driver system according to claim 41 wherein said barrel further comprises extensions which outwardly extend laterally at the proximal end thereof.

44. The syringe driver system according to claim 41 further comprising snap-on lock apparatus whereby the collet-ton, button, when disposed at the proximal end of the barrel, is securely affixed by the apparatus to retard linear displacement of the collet-button while permitting rotation thereof to propel the stem linearly.

45. The syringe driver system according to claim 44 wherein said lock apparatus comprises at least one direction retarding pawl and said collet-button comprises corresponding ratchet teeth which restrict collet-button rotation to a single direction.

46. The syringe driver system according to claim 45 wherein said pawl and corresponding ratchet teeth restrict rotation such that the single direction of collet-button rotation displaces the collet-button away from said syringe barrel.

47. The syringe driver system according to claim 46 wherein said lock apparatus comprises a compartment for an energy storage device.

48. The syringe driver system according to claim 47 wherein said lock apparatus further comprises an energy storage device disposed to store energy as the collet-button is displaced away from the syringe barrel.

49. The syringe driver system according to claim 48 wherein said energy storage device comprises an interface within the compartment which resultingly releases stored energy to drive the collet-button and syringe stem in a direction which dispense fluid from the syringe.

50. The syringe driver system according to claim 48 wherein said energy storage device is a spring which is compressed when the collet-button is rotated to be linearly displaced away from the barrel.

51. The syringe driver system according to claim 41 further comprising a housing which comprises parts whereby the housing is securely, but releasibly affixed to the medical syringe;

a drive motor disposed within the housing, said drive motor comprising sufficient torque to displace a stem of the medical syringe to thereby dispense fluid from the syringe;

a power source for said motor;

a cam interface between the motor and the syringe stem, said interface disposed to transform rotational displacement to a linear displacement in a direction opposite direction of displacement necessary to dispense fluid from the syringe;

an energy storage device disposed to store energy resulting from the linear displacement and, thereby, provide an oppositely directed force to responsively dispense fluid from the syringe, said energy storage device having limited energy storage and energy responsive capacity to thereby limit force which is ultimately provided to dispense the fluid from the syringe.