Controlling the release of a brush motor which has applied a load

• US 20060175994A1
• Filed: 01/26/2005
• Published: 08/10/2006
• Est. Priority Date: 01/26/2005
• Status: Active Grant

• Current Assignee: BWI Company Limited SA (Shougang Corporation)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Fulks, Gary C., Poole, Douglas E.
• Granted Patent: US 7,180,255 B2
• Time in Patent Office: Days
• US Class Current: 318/400.10
• CPC Class Codes: B60T 13/74 with electrical assistance or drive
• CPC Class Codes: B60T 7/085 by electrical means, e.g. travel, force sensors

Abstract

A method for controlling the release of a brush motor which has applied a load includes several steps. One step includes applying a release current to the brush motor to rotate the brush motor in a direction toward releasing the applied load of the brush motor. Another step includes sensing the commutator bar ripple current of the brush motor. Another step includes determining when to remove the release current using at least the sensed commutator bar ripple current.

Claims

1. A method for controlling the release of a brush motor which has applied a load comprising the steps of:

a) applying a release current to the brush motor to rotate the brush motor in a direction toward releasing the applied load of the brush motor;

b) sensing a commutator bar ripple current of the brush motor; and

c) determining when to remove the release current using at least the sensed commutator bar ripple current.

2. The method of claim 1, wherein the brush motor is a vehicle-electric-park-brake brush motor.

3. The method of claim 1, wherein step b) detects and counts a number corresponding to the number of cycles of the commutator bar ripple current, and wherein step c) determines when to remove the release current based on the counted number.

4. The method of claim 3, wherein step c) determines that the release current is to be removed when the counted number reaches a predetermined value.

5. The method of claim 3, wherein step c) determines that the release current is to be removed when the counted number reaches a value which depends on the applied load.

6. The method of claim 1, wherein step a) applies the release current to the brush motor through an inductor, and wherein step b) senses the commutator bar ripple current using at least a current sensor which produces a voltage which is related to the release current.

7. A method for controlling the release of a brush motor which has applied a load comprising the steps of:

a) applying a release current to the brush motor through an inductor to rotate the brush motor in a direction toward releasing the applied load of the brush motor;

b) sensing the release current of the brush motor, including a cyclic commutator bar ripple current portion thereof, using a current sensor whose output is a voltage which is related to the release current;

c) filtering the output of the current sensor to yield substantially only the cyclic commutator bar ripple current contribution thereto;

d) converting the filtered output of the current sensor into a series of voltage pulses;

e) counting the number of voltage pulses; and

f) determining when to remove the release current based on the counted number.

8. The method of claim 7, wherein step b) uses a Hall sensor.

9. The method of claim 8, wherein step d) uses a Schmitt trigger.

10. The method of claim 7, wherein step f) determines that the release current is to be removed when the counted number reaches a predetermined value.

11. The method of claim 7, wherein step f) determines that the release current is to be removed when the counted number reaches a value which depends on the applied load.

12. The method of claim 11, wherein step f) uses an equation which relates the value to the applied load.

13. The method of claim 11, wherein step f) uses a look-up table which relates the value to the applied load.

14. A method for controlling the release of a bush motor which has applied a vehicle electric park brake comprising the steps of:

a) applying a release current to the brush motor through an inductor to rotate the brush motor in a direction toward releasing the applied vehicle electric park brake;

b) sensing the release current of the brush motor, including a cyclic commutator bar ripple current portion thereof, using a current sensor whose output is a voltage which is related to the release current;

c) filtering the output of the current sensor to yield substantially only the cyclic commutator bar ripple current contribution thereto;

d) converting the filtered output of the current sensor into a series of voltage pulses;

e) counting the number of voltage pulses; and

f) determining when to remove the release current based on the counted number.

15. The method of claim 14, wherein step b) uses a Hall sensor.

16. The method of claim 15, wherein step d) uses a Schmitt trigger.

17. The method of claim 14, wherein step f) determines that the release current is to be removed when the counted number reaches a predetermined value.

18. The method of claim 14, wherein step f) determines that the release current is to be removed when the counted number reaches a value which depends on the applied load.

19. The method of claim 18, wherein step f) uses an equation which relates the value to the applied load.

20. The method of claim 18, wherein step f) uses a look-up table which relates the value to the applied load.