Piezoelectric sensor, sensor array, and associated method for measuring pressure

• US 20060179952A1
• Filed: 04/07/2005
• Published: 08/17/2006
• Est. Priority Date: 02/17/2005
• Status: Active Grant

• Current Assignee: The Boeing Co.
• Original Assignee: The Boeing Co.
• Inventors: Gillmore, James M., Morris, Donald G., Tavares, Matthew R., Basham, Richard R.
• Granted Patent: US 7,127,948 B2
• Time in Patent Office: Days
• US Class Current: 73/754
• CPC Class Codes: G01L 9/008 using piezoelectric devices piezoelectric resonators G01L9/0022; surface acoustic waves G01L9/0025

Abstract

A sensor, sensory array, and associated method for measuring a pressure are provided. The sensor includes a piezoelectric sensory device that is disposed on an electrically insulative substrate that can be adhered to a member for measuring the pressure on the member. The piezoelectric sensory device defines first and second contact surfaces and is adapted to provide an electric potential between the surfaces that corresponds to a pressure on the piezoelectric sensory device. Conductive terminals are in electrical communication with the piezoelectric sensory device and therefore also provide the electric potential indicative of the pressure on the surface of the test member. An electrically insulative sheet is disposed opposite the piezoelectric sensory device from the substrate. An electronic monitoring device can be electrically connected to the piezoelectric sensory device via the terminals and configured to monitor the electric potential provided by the piezoelectric sensory device.

Claims

1. A sensor configured to be disposed on a surface of a test member for measuring a pressure on the surface of the test member, the sensor comprising:

an electrically insulative substrate configured to be disposed on the test member and adhered to the test member;

a piezoelectric sensory device disposed on the substrate, the piezoelectric sensory device defining first and second contact surfaces and being adapted to provide an electric potential between the contact surfaces corresponding to a pressure on the piezoelectric sensory device; and

electrically conductive terminals in electrical communication with the contact surfaces of the piezoelectric sensory device such that the terminals are configured to provide the electric potential indicative of the pressure on the surface of the test member.

2. A sensor according to claim 1, further comprising an electrically insulative sheet disposed opposite the piezoelectric sensory device from the substrate such that the piezoelectric sensory device is disposed between the substrate and the insulative sheet.

3. A sensor according to claim 1 wherein the substrate comprises polyimide tape.

4. A sensor according to claim 1 wherein the piezoelectric sensory device comprises a sheet of a polymer.

5. A sensor according to claim 1 wherein the piezoelectric sensory device comprises polyvinylidene fluoride.

6. A sensor according to claim 1 wherein the piezoelectric sensory device defines a thickness of less than about 0.001 inch.

7. A sensor according to claim 1 wherein the insulative sheet includes a metallic layer adapted for electromagnetically shielding the piezoelectric sensory device.

8. A sensor according to claim 1 wherein the electrically insulative sheet comprises a flexible sheet formed of at least one of the group consisting of polyimide and polyester.

9. A sensor according to claim 1 wherein the substrate comprises a flexible circuit and at least one of the terminals is connected to the piezoelectric sensory device via an electrical circuit path on the flexible circuit.

10. An article outfitted for surface pressure testing comprising the sensor according to claim 1, wherein a plurality of piezoelectric sensory devices are disposed between the substrate and the insulative layer such that the sensor is configured to measure the pressure at a plurality of positions on the test member corresponding to positions of the plurality of piezoelectric sensory devices.

11. A sensor according to claim 1, further comprising an adhesive film disposed on the substrate opposite the piezoelectric sensory device and configured to adhere the sensor to the test member in a configuration corresponding to a contour of the test member.

12. A sensor according to claim 1, further comprising an electronic monitoring device electrically connected to the piezoelectric sensory device via the terminals such that the electronic monitoring device is configured to monitor the electric potential provided by the piezoelectric sensory device.

13. A sensor array configured to be disposed on a surface of a test member for measuring a plurality of pressures on the surface of the test member, the sensor array comprising:

an electrically insulative substrate configured to be disposed on the test member and adhered to the test member;

a plurality of piezoelectric sensory devices disposed on the substrate, each respective piezoelectric sensory device defining first and second contact surfaces and being adapted to provide an electric potential between the contact surfaces corresponding to a pressure on the respective test member;

an electrically insulative sheet disposed opposite the piezoelectric sensory devices from the substrate such that the piezoelectric sensory devices are disposed between the substrate and the insulative sheet; and

electrically conductive terminals in electrical communication with the piezoelectric sensory devices such that the terminals are configured to provide the electric potentials between the contact surfaces of each piezoelectric sensory device and thereby detect a pressure on the surface of the test member at a position corresponding to each piezoelectric sensory device.

14. A sensor array according to claim 13 wherein the sensor is flexible such that the sensor is capable of being disposed on the test member in a configuration corresponding to a contour of the test member.

15. A sensor array according to claim 13 wherein the substrate comprises polyimide tape.

16. A sensor array according to claim 13 wherein the insulative sheet includes a metallic layer adapted for electromagnetically shielding the piezoelectric sensory device.

17. A sensor array according to claim 13 wherein the electrically insulative sheet comprises a flexible sheet formed of at least one of the group consisting of polyimide and polyester.

18. A sensor array according to claim 13 wherein the substrate comprises a flexible circuit and at least some of the terminals are connected to the piezoelectric sensory device via an electrical circuit path on the flexible circuit.

19. A sensor array according to claim 13, further comprising an adhesive film disposed on the substrate opposite the piezoelectric sensory devices and configured to adhere the sensor to the test member in a configuration corresponding to a contour of the test member.

20. A sensor array according to claim 13, further comprising an electronic monitoring device electrically connected to the piezoelectric sensory devices via the terminals such that the electronic monitoring device is configured to monitor the electric potentials provided by the piezoelectric sensory devices.

21. An airplane outfitted for surface pressure testing, comprising a sensor array according to claim 13.

22. A method of measuring a pressure on a surface of a test member, the method comprising:

providing a sensor having an electrically insulative substrate, a piezoelectric sensory device disposed on the substrate and adapted to provide an electric potential between the contact surfaces corresponding to a pressure on the piezoelectric sensory device, and electrically conductive terminals in electrical communication with the piezoelectric sensory device;

adhering the substrate carrying the piezoelectric sensory device and the electrically insulative sheet to the surface of the test member; and

detecting the electric potential between the terminals and thereby determining a pressure on the surface of the test member.

23. A method according to claim 22 wherein said adhering step comprises flexing the sensor to a contour of the surface of the test member.

24. A method according to claim 22, further comprising providing a metallic layer opposite the piezoelectric sensory device from the substrate such that the metallic layer electromagnetically shields the piezoelectric sensory device.

25. A method according to claim 22, further comprising disposing a plurality of piezoelectric sensory devices between the substrate and the insulative layer and detecting the pressure on the surface of the test member corresponding to a position of each of the piezoelectric sensory devices.

26. A method according to claim 22 wherein said detecting step comprises electrically connecting an electronic monitoring device to the piezoelectric sensory device via the terminals such that the electronic monitoring device is configured to monitor the electric potential provided by the piezoelectric sensory device.