Bone fixation apparatus

• US 20060184170A1
• Filed: 07/01/2005
• Published: 08/17/2006
• Est. Priority Date: 02/14/2005
• Status: Abandoned Application

• Current Assignee: Altiva Corp. (Exactech, Inc.)
• Original Assignee: Altiva Corp. (Exactech, Inc.)
• Inventors: Simmons, J. Walt, Kapitan, John, McCord, David
• Application Number:
  US11/173,495
• Publication Number:
  US 20060184170A1
• Time in Patent Office: Days
• US Class Current: 606/287
• CPC Class Codes: A61B 17/7007 Parts of the longitudinal elements, e.g. their ends, being specially adapted to fit around the screw or hook heads
• CPC Class Codes: A61B 17/701 Longitudinal elements with a non-circular, e.g. rectangular, cross-section A61B17/7005, A61B17/7007 take precedence
• CPC Class Codes: A61B 17/7037 wherein pivoting is blocked when the rod is clamped
• CPC Class Codes: A61B 17/7038 to a different extent in different directions, e.g. within one plane only

Abstract

A polyaxial bone fixation system minimizes the number of parts used to engage a bone bolt in various angular orientations relative to an elongated plate or rods, and also permits for nearly infinite positioning of two or more bone bolts relative to each other along the length of an elongated plate or rods.

Claims

1. A bone fixation locking system, comprising:

a locking sleeve comprising opposing upper and lower walls each comprising interior and exterior faces, opposing first and second sidewalls, and opposing first and second opened ends defining an aperture through said sleeve, said upper wall comprising a through-hole, said through-hole defined on the exterior face of the upper wall by a spherical convex outer perimeter, and said lower wall comprising a through-hole, wherein the upper and lower wall through-holes of the locking sleeve share a common axis.

2. The bone fixation locking system according to claim 1, wherein the lower wall through-hole is defined on the exterior face of the lower wall by a spherical concave inner perimeter.

3. The bone fixation locking system according to claim 1, comprising:

a compression washer comprising a concave spherical lower surface for engagement with the spherical convex outer perimeter of the exterior face upper wall through-hole.

4. A bone fixation locking system according to claim 1, wherein the compression washer comprises a threaded nut portion.

5. A bone fixation locking system according to claim 1, wherein the upper and lower wall through-holes of the locking sleeve have approximately the same diameter.

6. A bone fixation locking system according to claim 1, wherein the upper and lower wall through-holes of the locking sleeve have different diameters.

7. A bone fixation locking system according to claim 1, wherein the upper wall through-hole on the exterior face comprises a concave inner perimeter that is either conical or spherical.

8. A bone fixation locking system according to claim 7, wherein the upper wall through-hole on the exterior face comprises a conical concave inner perimeter.

9. A bone fixation locking system according to claim 1, wherein the locking sleeve, in use, can be compressed along an axis that is parallel to said first and second opposing sidewalls and is substantially perpendicular to the axis of the through-holes to acquire a lemniscate shape.

10. A bone fixation locking system according to claim 9, wherein the upper wall is displaced along the through-hole axis toward the lower wall.

11. A bone fixation locking system, comprising:

a locking sleeve comprising opposing upper and lower walls each comprising interior and exterior faces, opposing first and second sidewalls, and opposing first and second opened ends defining an aperture through said sleeve, said upper wall comprising a through-hole, said through-hole defined on the exterior face of the upper wall by a spherical convex outer perimeter, and said lower wall comprising a through-hole, said through-hole defined on the exterior face of the lower wall by a spherical convex outer perimeter, wherein the upper and lower wall through-holes of the locking sleeve share a common axis; and

first and second compression washers, each comprising a concave spherical lower surface for engagement with the spherical convex outer perimeters of the exterior face upper and lower wall through-holes.

12. A bone fixation locking system according to claim 11, wherein at least one of said compression washers comprises a threaded nut portion.

13. A bone fixation locking system according to claim 11, wherein the upper and lower wall through-holes of the locking sleeve have approximately the same diameter.

14. A bone fixation locking system according to claim 11, wherein the upper and lower wall through-holes of the locking sleeve have different diameters.

15. A bone fixation locking system according to claim 11, wherein the upper and lower wall through-holes on the exterior faces each comprise a concave inner perimeter that is either conical or spherical.

16. A bone fixation locking system according to claim 15, wherein the upper and lower wall through-holes on the exterior faces each comprise a conical concave inner perimeter.

17. A bone fixation locking system according to claim 11, wherein the locking sleeve, in use, can be compressed along an axis that is substantially perpendicular to the axis of the through-holes to acquire a lemniscate shape.

18. A bone fixation locking system according to claim 17, wherein the upper and lower walls are each displaced along the through-hole axis toward a center position located between the upper and lower walls.

19. A bone fixation apparatus, comprising:

an elongated plate having a longitudinal axis, and comprising upper and lower surfaces, first and second outer edges parallel to said longitudinal axis, first and second ends defining a longitudinal dimension, and an opening bounded by said first and second outer edges and said first and second ends, and oriented along the longitudinal axis;

a locking sleeve for slidably engaging with the elongated plate, the locking sleeve comprising opposing upper and lower walls each comprising interior and exterior faces, opposing first and second sidewalls, and opposing first and second opened ends defining an aperture through said sleeve, said upper wall comprising a through-hole, said through-hole defined on the exterior face of the upper wall by a spherical convex outer perimeter, and said lower wall comprising a through-hole, said through-hole defined on the exterior face of the lower wall by a spherical concave inner perimeter, wherein the upper and lower wall through-holes of the locking sleeve share a common axis, and wherein said through-hole axis intersects at substantially right angles the longitudinal axis of the elongated plate when said locking sleeve is engaged with said elongated plate; and

a compression washer comprising a concave spherical lower surface for engagement with the spherical convex outer perimeter of the exterior face upper wall through-hole.

20. The bone fixation apparatus according to claim 19, wherein the compression washer comprises a threaded nut portion.

21. The bone fixation apparatus according to claim 19, wherein the upper and lower wall through holes of the locking sleeve have approximately the same diameter.

22. The bone fixation apparatus according to claim 19, wherein the upper and lower wall through holes of the locking sleeve have different diameters.

23. The bone fixation apparatus according to claim 19, wherein the upper wall through-hole on the exterior face comprises a concave inner perimeter that is either conical or spherical.

24. The bone fixation apparatus according to claim 19, wherein the upper wall through-hole on the exterior face comprises a conical concave inner perimeter.

25. The bone fixation apparatus according to claim 19, wherein the locking sleeve, in use, can be compressed along an axis that is substantially perpendicular to the axis of the through-holes to acquire a lemniscate shape.

26. The bone fixation apparatus according to claim 25, wherein the upper wall is displaced along the through-hole axis toward the lower wall.

27. The bone fixation apparatus according to claim 19, wherein the elongated plate comprises a locking enhancement means.

28. The bone fixation apparatus according to claim 27, wherein the locking enhancement means comprises texture on all or a portion of at least one of the upper and lower surfaces of the elongated plate.

29. The bone fixation apparatus according to claim 19, wherein the opening comprises a concave interior perimeter along at least one of the upper and lower surfaces of the elongated plate, and wherein such concavity is either conical or spherical.

30. The bone fixation apparatus according to claim 29, wherein the opening comprises a concave interior perimeter along the upper and lower surfaces of the elongated plate.

31. The bone fixation apparatus according to claim 19, wherein the opening comprises a width that is approximately equal to the diameter of at least one of the locking sleeve through-holes.

32. The bone fixation apparatus according to claim 19, wherein the elongated plate comprises a through-hole at one of its ends.

33. The bone fixation apparatus according to claim 32, wherein the through-hole in the elongated plate comprises a spherical convex exterior perimeter on the upper surface of the elongated plate, and a spherical concave interior perimeter on the lower surface of the elongated plate.

34. The bone fixation apparatus according to claim 33, wherein the through-hole in the elongated plate comprises a concave conical or spherical interior perimeter on the upper surface of the elongated plate.

35. The bone fixation apparatus according to claim 34, wherein the through-hole in the elongated plate comprises a concave conical interior perimeter on the upper surface of the elongated plate.

36. The bone fixation apparatus according to claim 19, wherein the opening comprises a length that is sufficient to accommodate at least two spaced-apart bone bolts.

37. A bone fixation apparatus, comprising:

at least one bone bolt comprising a threaded first end portion, a central portion comprising a spherical convex upper surface adjacent to the first end portion, and a threaded second end portion;

an elongated plate having a longitudinal axis and comprising upper and lower surfaces, first and second outer edges parallel to said longitudinal axis, first and second ends defining a longitudinal dimension, and an opening for receiving the threaded first end portion of the at least one bone bolt, said opening bounded by said first and second outer edges and said first and second ends, and oriented along the longitudinal axis;

a locking sleeve for slidably engaging with the elongated plate, the locking sleeve comprising opposing upper and lower walls each comprising interior and exterior faces, opposing first and second sidewalls, and opposing first and second opened ends defining an aperture through said sleeve, said upper wall comprising a through-hole, said through-hole defined on the exterior face of the upper wall by a spherical convex outer perimeter, and said lower wall comprising a through-hole, said through-hole defined on the exterior face of the lower wall by a spherical concave inner perimeter, wherein the upper and lower wall through-holes of the locking sleeve share a common axis, and wherein said through-hole axis intersects at substantially right angles the longitudinal axis of the elongated plate when said locking sleeve is engaged with said elongated plate; and

a compression washer comprising a concave spherical lower surface for engagement with the spherical convex outer perimeter of the exterior face upper wall through-hole.

38. The bone fixation apparatus according to claim 37, wherein the threaded first end portion of the at least one bone bolt is adapted for receiving a nut, and wherein the threaded second end portion is adapted for surgical implantation into bone tissue;

39. The bone fixation apparatus according to claim 37, wherein said compression washer comprises a threaded nut portion for engagement with the threaded first end portion of at least one of the at least one bone bolt.

40. The bone fixation apparatus according to claim 37, wherein the diameters of the threaded first end and central portions of at least one of the at least one bone bolt are different, such that only the first end portion is insertable through the opening in the elongated plate and the through-holes in the locking sleeve, and the central portion of the bone bolt is unable to pass through the opening in the elongated plate and the through-holes in the locking sleeve.

41. The bone fixation apparatus according to claim 39, wherein at least one of the at least one bone bolt is adapted for polyaxial positioning when inserted through the opening in the elongated plate and the through-holes in the locking sleeve.

42. The bone fixation apparatus according to claim 37, comprising at least two bone bolts, wherein at least one bone bolt is adapted for polyaxial positioning when inserted through the opening in the elongated plate and the through-holes in the locking sleeve, and wherein at least one bone bolt is not adapted for polyaxial positioning when inserted through the opening in the elongated plate and the through-holes in the locking sleeve.

43. The bone fixation apparatus according to claim 37, wherein the central portion of at least one of the at least one bone bolt comprises a hexagonal shape.

44. The bone fixation apparatus according to claim 37, wherein the upper and lower wall through-holes of the locking sleeve have approximately the same diameter.

45. The bone fixation apparatus according to claim 37, wherein the upper and lower wall through-holes of the locking sleeve have different diameters.

46. The bone fixation apparatus according to claim 37, wherein the upper wall through-hole on the exterior face comprises a concave inner perimeter that is either conical or spherical.

47. The bone fixation apparatus according to claim 46, wherein the upper wall through-hole on the exterior face comprises a conical concave inner perimeter.

48. The bone fixation apparatus according to claim 37, wherein the locking sleeve, in use, can be compressed along an axis that is substantially perpendicular to the axis of the through-holes and substantially parallel to the longitudinal axis of the elongated plate, to acquire a lemniscate shape.

49. The bone fixation apparatus according to claim 48, wherein the upper wall is displaced along the through-hole axis toward the lower wall.

50. The bone fixation apparatus according to claim 37, wherein the elongated plate comprises a locking enhancement means.

51. The bone fixation apparatus according to claim 50, wherein the locking enhancement means comprises texture on all or a portion of at least one of the upper and lower surfaces of the elongated plate.

52. The bone fixation apparatus according to claim 37, wherein the opening in the elongated plate comprises a length that is sufficient to accommodate at least two spaced-apart bone bolts and comprises a conical or spherical concave interior perimeter along at least one of the upper and lower surfaces of the elongated plate, and wherein the elongated plate comprises a through-hole at one of its ends, wherein the through-hole comprises a conical or spherical concave interior perimeter on at least one of the upper and lower surfaces of the elongated plate.

53. A bone fixation apparatus, comprising:

an elongated plate having a longitudinal axis and comprising upper and lower surfaces and having a longitudinal dimension, and a central opening parallel to the longitudinal axis and having a length that is less than the longitudinal dimension, said opening adapted to receive at least two bone bolts;

a locking sleeve comprising opposing upper and lower walls each comprising an exterior and an interior face, opposing first and second sidewalls, and an aperture through which the elongated plate can be inserted, said upper and lower walls each comprising through-holes that share a common axis and are adapted for receiving a portion of a bone bolt, wherein said through-hole axis intersects at substantially right angles with the longitudinal axis of the elongated plate when said elongated plate is inserted through said aperture, and wherein the through-holes are adapted with means to permit positioning of an inserted bone bolt along a range of axes that transect the through-hole axis, and wherein at least the upper wall through-hole comprises on the exterior face a domed convex outer perimeter;

at least one bone bolt comprising a threaded first end portion adapted for insertion through the opening in the longitudinal plate and the locking sleeve through holes, a central portion that cannot be passed through the opening in the longitudinal plate and the locking sleeve through-holes and comprising a spherical convex upper surface adjacent to the first end portion, and a threaded second end portion adapted for insertion into bone; and

at least one compression washer comprising a concave spherical lower surface for engagement with the spherical convex outer perimeter of the exterior face upper wall through-hole.