Continuously variable transmission

• US 20060189432A1
• Filed: 02/22/2006
• Published: 08/24/2006
• Est. Priority Date: 02/23/2005
• Status: Active Grant

• Current Assignee: Kabushikikaisha Equos Research
• Original Assignee: Kabushikikaisha Equos Research
• Inventors: Kai, Norihiro, Hasebe, Masahiro, Tsuchiya, Saoto
• Granted Patent: US 7,335,126 B2
• Time in Patent Office: Days
• US Class Current: 475/216
• CPC Class Codes: F16H 2037/0886 with switching means, e.g. to change ranges
• CPC Class Codes: F16H 37/086 CVT using two coaxial friction members cooperating with at least one intermediate friction member

Abstract

Rotation of an input shaft is directly transmitted to a front carrier of a planetary gear mechanism, and rotation, which is speed-changed and reversed by a toroidal-type continuously variable speed change unit, is transmitted to a first sun gear. When a Low clutch is applied, rotation of an output carrier of a simple planetary gear unit is transitted to a counter gear mechanism via a common carrier, and then output at an output shaft. When a High clutch H is applied, rotation of a second sun gear is transmitted to the output shaft. Thus, the pinion shaft is shortened and the service life span of a supporting bearing is increased as compared with a planetary gear mechanism that has a three-step pinion.

Claims

1. A continuously variable transmission comprising a toroidal-type continuously variable speed change unit, a planetary gear mechanism, a counter gear mechanism, and a Low/High switching mechanism, wherein:

the planetary gear mechanism comprises a first carrier, first and second pinions which are supported by the carrier, which are axially spaced and which rotate together as an integral unit, a first sun gear that is in mesh with the first pinion, a second sun gear that is in mesh with the second pinion, and one simple planetary gear unit including a first element, a second element, and a third element, wherein the first carrier is connected to the first element of the simple planetary gear unit and the second sun gear is connected to the second element of the simple planetary gear unit;

rotation of an input shaft is input to the first carrier, and output rotation, which is the rotation of the input shaft after the direction and speed thereof have been changed by the toroidal-type continuously variable speed change unit, is input to the first sun gear; and

the Low/High switching mechanism provides a Low mode, wherein rotation of the third element of the simple planetary gear unit is reversed in direction by the counter gear mechanism and output to an output shaft, and a High mode wherein rotation of the second sun gear is output to the output shaft.

2. The continuously variable transmission according to claim 1, wherein the first element of the simple planetary gear unit is a ring gear, the second element is a sun gear, and the third element is a carrier.

3. The continuously variable transmission according to claim 2, wherein the counter gear mechanism includes a double pinion planetary gear unit that includes a third carrier, third and fourth pinions supported by the carrier and in mesh with each other, a fourth sun gear that is in mesh with the third pinion, and a second ring gear that is in mesh with the fourth pinion;

wherein the carrier of the simple planetary gear unit in the planetary gear mechanism and the third carrier are integrally formed; and

wherein, in the Low mode, rotation of the fourth sun gear is transmitted to the output shaft while the second ring gear is held against rotation.

4. The continuously variable transmission according to claim 2, wherein the counter gear mechanism includes a double pinion planetary gear unit having a third carrier, third and fourth pinions that are supported by the third carrier and that are in mesh with each other, a fourth sun gear that is in mesh with the third pinion, and a second ring gear that is in mesh with the fourth pinion;

wherein the carrier of the simple planetary gear unit in the planetary gear mechanism and the fourth sun gear are connected; and

wherein, in the Low mode, rotation of the third carrier is transmitted to the output shaft while the second ring gear is held against rotation.

5. The continuously variable transmission according to claim 1 wherein the toroidal-type continuously variable speed change unit comprises two input discs, an output disc positioned between the two input discs, and rollers sandwiched between the input discs and the output disc;

wherein the two input discs, the input shaft, and the first carrier of the planetary gear mechanism are all formed into one substantially integral structure;

wherein the continuously variable speed change unit and the planetary gear mechanism are supported in a manner canceling out axial thrust; and

wherein thrust bearings are axially positioned between the first and second sun gears and the first carrier or input shaft.

6. The continuously variable transmission according to claim 5, wherein:

a first thrust bearing is interposed between the first sun gear and the first carrier;

a second thrust bearing is interposed between the first carrier and the sun gear of the simple planetary gear unit; and

thrust from the first sun gear that acts on the first carrier and thrust from the second sun gear, that acts via the third sun gear, act against each other with substantially the same force on the first and second thrust bearings.

7. The continuously variable transmission according to claim 2 wherein the toroidal-type continuously variable speed change unit comprises two input discs, an output disc positioned between the two input discs, and rollers sandwiched between the input discs and the output disc;

wherein the two input discs, the input shaft, and the first carrier of the planetary gear mechanism are all formed into one substantially integral structure;

wherein and the continuously variable speed change unit and the planetary gear mechanism are supported in a manner canceling out axial thrust; and

wherein thrust bearings are axially positioned between the first and second sun gears and the first carrier or input shaft.

8. The continuously variable transmission according to claim 7, wherein:

a first thrust bearing is interposed between the first sun gear and the first carrier;

a second thrust bearing is interposed between the first carrier and the sun gear of the simple planetary gear unit; and

thrust from the first sun gear that acts on the first carrier and thrust from the second sun gear, that acts via the third sun gear, act against each other with substantially the same force on the first and second thrust bearings.

9. The continuously variable transmission according to claim 3 wherein the toroidal-type continuously variable speed change unit comprises two input discs, an output disc positioned between the two input discs, and rollers sandwiched between the input discs and the output disc;

wherein the two input discs, the input shaft, and the first carrier of the planetary gear mechanism are all formed into one substantially integral structure;

wherein the continuously variable speed change unit and the planetary gear mechanism are supported in a manner canceling out axial thrust; and

wherein thrust bearings are axially positioned between the first and second sun gears and the first carrier or input shaft.

10. The continuously variable transmission according to claim 9 wherein:

a first thrust bearing is interposed between the first sun gear and the first carrier;

a second thrust bearing is interposed between the first carrier and the sun gear of the simple planetary gear unit; and

thrust from the first sun gear that acts on the first carrier and thrust from the second sun gear, that acts via the third sun gear, act against each other with substantially the same force on the first and second thrust bearings.

11. The continuously variable transmission according to claim 4 wherein the toroidal-type continuously variable speed change unit comprises two input discs, an output disc positioned between the two input discs, and rollers sandwiched between the input discs and the output disc;

wherein the two input discs, the input shaft, and the first carrier of the planetary gear mechanism are all formed into one substantially integral structure;

wherein the continuously variable speed change unit and the planetary gear mechanism are supported in a manner canceling out axial thrust; and

wherein thrust bearings are axially positioned between the first and second sun gears and the first carrier or input shaft.

12. The continuously variable transmission according to claim 11, wherein:

a first thrust bearing is interposed between the first sun gear and the first carrier;

a second thrust bearing is interposed between the first carrier and the sun gear of the simple planetary gear unit; and

thrust from the first sun gear that acts on the first carrier and thrust from the second sun gear, that acts via the third sun gear, act against each other with substantially the same force on the first and second thrust bearings.