Electrophotographic photosensitive member

• US 20060194132A1
• Filed: 04/14/2006
• Published: 08/31/2006
• Est. Priority Date: 12/10/2004
• Status: Abandoned Application

• Current Assignee: Canon Ayutthaya Limited (Canon Inc.)
• Original Assignee: Canon Ayutthaya Limited (Canon Inc.)
• Inventors: Aoki, Makoto, Kojima, Satoshi, Hosoi, Kazuto, Ohira, Jun, Owaki, Hironori, Yamada, Motoya
• Application Number:
  US11/403,897
• Publication Number:
  US 20060194132A1
• Time in Patent Office: Days
• US Class Current: 430/56
• CPC Class Codes: G03G 5/08221 comprising one or two silicon based layers
• CPC Class Codes: G03G 5/08228 at least one with varying composition
• CPC Class Codes: G03G 5/08235 comprising three or four silicon-based layers
• CPC Class Codes: G03G 5/08242 at least one with varying composition
• CPC Class Codes: G03G 5/08257 at least one with varying composition
• CPC Class Codes: G03G 5/08271 at least one with varying composition
• CPC Class Codes: G03G 5/08278 Depositing methods
• CPC Class Codes: G03G 5/14704 comprising inorganic material

Abstract

An electrophotographic photosensitive member is provided in which electrophotographic properties including resolving power have been improved with minimized absorption of image exposure light at a short wavelength in a surface layer. The electrophotographic photosensitive member includes a photoconductive layer composed of a non-single-crystal silicon film and a surface region layer composed of a non-single-crystal silicon nitride film containing silicon atoms and nitrogen atoms, superimposed on a conductive substrate. The surface region layer has a gradient-composition layer in which the composition ratio between silicon atoms and nitrogen atoms is changed and a surface layer in which the composition ratio between them is constant. The gradient-composition layer and surface region layer contain a Group 13 element, and the content distribution of the element in the thickness direction of each layer has at least one local maximum value.

Claims

1. An electrophotographic photosensitive member comprising:

a conductive substrate;

a photoconductive layer composed of a non-single-crystal silicon film using at least a silicon atom as a base material, the photoconductive layer being superimposed on the conductive substrate; and

a surface region layer composed of a non-single-crystal silicon nitride film which uses a silicon atom and a nitrogen atom as base materials and at least part of which contains a Group 13 element in the periodic table, the surface region layer being superimposed on the photoconductive layer,

wherein a content of the Group 13 element with respect to a total amount of constituent atoms has a distribution having at least two local maximum values in a thickness direction of the surface region layer.

2. An electrophotographic photosensitive member according to claim 1, wherein an average concentration (N/(Si+ON)) (atm %) of nitrogen atoms of the surface region layer satisfies a relationship of 30 atm %≦

N/(Si+N)≦

70 atm %.

3. An electrophotographic photosensitive member according to claim 1, wherein a distance between two adjacent local maximum values of the Group 13 element content with respect to the total amount of the constituent atoms is in a range of 100 nm to 1,000 nm in the thickness direction of the surface region layer.

4. An electrophotographic photosensitive member according to claim 1, wherein a local maximum value closest to the photoconductive layer out of the local maximum values of the Group 13 element content with respect to the total amount of the constituent atoms in the surface region layer is highest.

5. An electrophotographic photosensitive member according to claim 1, wherein in the surface region layer, a local maximum value closest to the photoconductive layer of the Group 13 element content is 5.0×

10¹⁸ atoms/cm³ or more, or a minimum value of the Group 13 element content between two adjacent local maximum values is 2.5×

10¹⁸ atoms/cm³ or less.

6. An electrophotographic photosensitive member according to claim 1, wherein a minimum value (Min) and a maximum value (Max) of a reflectivity (%) in a wavelength range of 350 nm to 680 nm satisfy a relationship of 0%≦

Max(%)≦

20% and a relationship of 0≦

(Max−

Min)/(100−

Max)≦

0.15.

7. An electrophotographic photosensitive member according to claim 1, wherein a content of oxygen atoms and/or fluorine atoms in the surface region layer with respect to the total amount of the constituent atoms has at least one local maximum value in the thickness direction of the surface region layer.

8. An electrophotographic photosensitive member according to claim 1, wherein a nitrogen atom content with respect to the total number of the constituent atoms has distribution with at least two local maximum values in the thickness direction of the surface region layer.

9. An electrophotographic photosensitive member according,to claim 8, wherein the surface region layer has atomic distribution in which a local maximum value of the nitrogen atom content with respect to the total number of the constituent atoms in the thickness direction and a local maximum value of the Group 13 element content with respect to the total number of the constituent atoms in the thickness direction are present alternately.

10. An electrophotographic photosensitive member according to claim 1, wherein the surface region layer has atomic distribution in which a local maximum value of the Group 13 element content with respect to the total number of the constituent atoms in the thickness direction and a local maximum value of the nitrogen atom content with respect to the total number of the constituent atoms in the thickness direction are present in this order from the photoconductive layer toward a free surface side.

11. An electrophotographic photosensitive member according to claim 8, wherein in the surface region layer, a distance between a local maximum value on the photoconductive layer side out of the two adjacent local maximum values of the nitrogen atom content with respect to the total number of the constituent atoms in the thickness direction and a minimum value present between the two local maximum values is 40 nm or more to 300 nm or less.

12. An electrophotographic photosensitive member according to claim 8, wherein the local maximum values of the nitrogen atom content in the thickness direction in the surface region layer are 30 atom % or more, and each are 110% or more of the minimum value.

13. An electrophotographic photosensitive member comprising:

a conductive substrate;

a photoconductive layer composed of a non-single-crystal silicon film using at least a silicon atom as a base material, the photoconductive layer being superimposed on the conductive substrate; and

a surface region layer composed of a non-single-crystal silicon nitride film which uses a silicon atom and a nitrogen atom as base materials and at least part of which contains a Group 13 element in the periodic table, the surface region layer being superimposed on the photoconductive layer, the surface region layer having a gradient-composition layer in which a composition ratio between silicon atoms and nitrogen atoms is changed and a surface layer in which a composition ratio between silicon atoms and nitrogen atoms is constant,

wherein a content of the Group 13 element with respect to a total amount of constituent atoms has distribution with at least one local maximum value in a thickness direction of the gradient-composition layer and has distribution with at least one local maximum value in the thickness direction of the surface layer.

14. An electrophotographic photosensitive member according to claim 13, wherein an average concentration (N/(Si+N)) (atm %) of nitrogen atoms of the surface region layer satisfies a relationship of 30 atm %≦

N/(Si+N)≦

70 atm %.

15. An electrophotographic photosensitive member according to claim 13, wherein a distance between two adjacent local maximum values of the Group 13 element content with respect to the total amount of the constituent atoms is in a range of 100 nm to 1,000 nm in the thickness direction of the surface region layer.

16. An electrophotographic photosensitive member according to claim 13, wherein a local maximum value closest to the photoconductive layer out of the local maximum values of the Group 13 element content with respect to the total amount of the constituent atoms in the surface region layer is highest.

17. An electrophotographic photosensitive member according to claim 13, wherein in the surface region layer, a local maximum value closest to the photoconductive layer of the Group 13 element content is 5.0×

10¹⁸ atoms/cm³ or more, or a minimum value of the Group 13 element content between two adjacent local maximum values is 2.5×

10¹⁸ atoms/cm³ or less.

18. An electrophotographic photosensitive member according to claim 13, wherein a minimum value (Min) and a maximum value (Max) of a reflectivity (%) in a wavelength range of 350 nm to 680 nm satisfy a relationship of 0%≦

Max(%)≦

20% and a relationship of 0≦

(Max−

Min)/(100−

Max)≦

0.15.

19. An electrophotographic photosensitive member according to claim 13, wherein a content of oxygen atoms and/or fluorine atoms in the surface region layer with respect to the total amount of the constituent atoms has at least one local maximum value in the thickness direction of the surface region layer.

20. An electrophotographic photosensitive member according to claim 13, wherein a nitrogen atom content with respect to the total number of the constituent atoms has distribution with at least two local maximum values in the thickness direction of the surface region layer.

21. An electrophotographic photosensitive member according to claim 20, wherein the surface region layer has atomic distribution in which a local maximum value of the nitrogen atom content with respect to the total number of the constituent atoms in the thickness direction and a local maximum value of the Group 13 element content with respect to the total number of the constituent atoms in the thickness direction are present alternately.

22. An electrophotographic photosensitive member according to claim 13, wherein the surface region layer has atomic distribution in which a local maximum value of the Group 13 element content with respect to the total number of the constituent atoms in the thickness direction and a local maximum value of the nitrogen atom content with respect to the total number of the constituent atoms in the thickness direction are present in this order from the photoconductive layer toward a free surface side.

23. An electrophotographic photosensitive member according to claim 20, wherein in the surface region layer, a distance between a local maximum value on the photoconductive layer side out of the two adjacent local maximum values of the nitrogen atom content with respect to the total number of the constituent atoms in the thickness direction and a minimum value present between the two local maximum values is 40 nm or more to 300 nm or less.

24. An electrophotographic photosensitive member according to claim 13, wherein the local maximum values of the nitrogen atom content in the thickness direction in the surface region layer are 30 atom % or more, and each are 110% or more of the minimum value.