Method for recycling important nutritional elements from waste

• US 20060194299A1
• Filed: 02/03/2006
• Published: 08/31/2006
• Est. Priority Date: 02/04/2005
• Status: Abandoned Application

• Current Assignee: Aarhus Universitet (Ministeriet For Forskning Innovation OG Videregående UD- Dannelser)
• Original Assignee: Aarhus Universitet (Ministeriet For Forskning Innovation OG Videregående UD- Dannelser)
• Inventors: Brinch-Pedersen, Henrik, Sommer, Sven Gjedde, Holm, Preben Bach
• Application Number:
  US11/346,203
• Publication Number:
  US 20060194299A1
• Time in Patent Office: Days
• US Class Current: 435/183
• CPC Class Codes: A23K 10/26 from waste material, e.g. feathers, bones or skin A23K10/24 takes precedence
• CPC Class Codes: A23K 10/28 from waste dairy products
• CPC Class Codes: A23K 10/37 from waste material from hydrolysates of wood or straw A23K10/32; from molasses A23K10/33
• CPC Class Codes: Y02P 60/87 Re-use of by-products of food processing for fodder production
• CPC Class Codes: Y02W 30/40 Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

Abstract

The present invention relates to a process wherein waste material derived from human, animal and industrial areas is processed to utilize the energy resources present in the solid phase and, optionally, to recover important nutritional elements as well as toxic heavy metals. In particular, there is provided a process for releasing plant nutritional elements and utilising toxic metals and carbon energy resources present in such waste, comprising treating the waste with one or more enzymes as biological catalysts.

Claims

1. A process for releasing nutritional elements from waste, the process comprising the steps of:

(a) separating the waste into a solid phase and a liquid phase; and

(b) adding to said solid phase or a slurry prepared from the solid phase at least one enzyme or at least one mixture of enzymes.

2. The process according to claim 1, comprising the steps of:

(i) separating the waste into a solid and a liquid phase;

(ii) providing an aqueous slurry of said solid phase,

(iii) adding to said slurry at least one enzyme or at least one mixture of enzymes;

(iv) keeping the slurry of step (iii) under appropriate conditions resulting in at least partial release of the nutritional elements into said slurry.

3. The process according to claim 1, wherein the nutritional elements are selected from the group consisting of plant nutrients, metals, minerals and carbohydrates.

4. The process according to claim 3, wherein the plant nutrients are selected from the group consisting of phosphate, calcium, nitrogen, and a mixture thereof.

5. The process according to claim 4, wherein the plant nutrient is at least one phosphate.

6. The process according to claim 3, wherein the metals are selected from the group consisting of arsenic, copper, nickel, manganese, mercury, cadmium, magnesium, zinc, cobalt, iron, molybdenum, boron and a mixture thereof.

7. The process according to claim 1, wherein the waste is selected from the group consisting of municipal sewage, household waste, slaughterhouse waste, human waste, animal waste industrial waste and a mixture thereof.

8. The process according to claim 7, wherein the animal waste is manure.

9. The process according to claim 1, wherein the solid phase of the waste is separated from the liquid phase by centrifugation or filtration.

10. The process according to claim 1, wherein water is added to the solid phase in step (b) of claim 1.

11. The process according to claim 1, wherein in step (b) at least partial separation of the solid phase into fibre and nutritional elements occurs.

12. The process according to claim 1, wherein two or more enzymes, three, four, five, six, seven, eight, nine or ten enzymes, are added to the solid phase or the slurry.

13. The process according to claim 12, wherein the two or more enzymes are added together or sequentially to the solid phase or the slurry.

14. The process according to claim 1, wherein the enzyme is selected from the group consisting of xylanase, cellulase, hemicellulase, glucanase, urease, protease, lipase, amylase, phytase, phosphatase, aminopeptidase, amylase, carbohydrase, carboxypeptidase, catalase, chitinase, cutinase, cyclodextrin glycosyltransferase, deoxyribonuclease, esterase, alpha-galactosidase, beta-galactosidase, glucoamylase, alpha-glucosidase, beta-glucosidase, haloperoxidase, invertase, laccase, mannosidase, oxidase, pectinolytic enzyme, peptidoglutaminase, peroxidase, polyphenoloxidase, proteolytic enzyme, ribonuclease and transglutaminase.

15. The process according to claim 1, wherein the mixture of enzymes comprises at least two enzymes, such as three, four, five, six, seven, eight, nine or ten enzymes.

16. The process according to claim 14, wherein the enzyme is phytase.

17. The process according to claim 16, wherein the phytase is added to the slurry in a quantity of at least 1 ng per kg slurry dry weight.

18. The process according to claim 1, wherein the enzymes are selected from the group consisting of enzymes originating from microbial fermentation, enzymes derived from microorganism, and enzymes derived from plants.

19. The process according to claim 1, wherein the slurry in step (ii) is under a constant movement.

20. The process according to claim 1, wherein the pH of the slurry during the process is below pH 8.

21. The process according to claim 2, wherein the slurry in step (iv) is used as a liquid fertiliser.

22. The process according to claim 2, wherein the process comprises a further step (v) for removing said nutritional elements from the slurry of step (iv).

23. The process according to claim 22, wherein the nutritional elements are recovered by means of precipitation ions added to the slurry of step (iv) resulting in a precipitation of said nutritional elements.

24. The process according to claim 23, wherein the precipitation ions are selected from the group consisting of potassium, ammonium, Ca²⁺, Mg²⁺, FeCl₃, Al₂(SO₄)₃ and Fe₂(SO₄)₃.

25. The process according to claim 23, wherein the precipitation ions are added to said slurry at a low temperature.

26. The process according to claim 22, wherein the nutritional elements are concentrated by means of an ion separator, a membrane system, electrodialysis or evaporation.

27. The process according to claim 22, wherein the nutritional elements from the slurry are recovered by concentrating said nutritional elements.

28. The process according to claim 27, wherein the nutritional elements are concentrated by means of an ion separator, a membrane system, electrodialysis or evaporation.

29. The process according to claim 1, wherein prior to providing an aqueous slurry of the solid phase of the waste, the solid waste is subjected to any of the following steps in any given order:

thermal treatment, anaerobic, fermentation, aerobic fermentation, or any a combination thereof.

30. A method of modifying animal feed comprising adding to the animal feed the nutritional elements released by the process according to claim 1.

31. A method of modifying an animal feed, comprising adding to the animal feed the concentrate obtained in the process according to claim 26.

34. The process according to claim 2, wherein the slurry in step (b) is under a constant movement.

35. The process according to claim 2, wherein in step (ii) at least partial separation of the solid phase into fibre and nutritional elements occurs.

36. The process according to claim 1, wherein the mixture of enzymes comprises at least two or more of xylanase, cellulase, hemicellulase, glucanase, urease, protease, lipase, amylase, phytase, phosphatase, aminopeptidase, amylase, carbohydrase, carboxypeptidase, catalase, chitinase, cutinase, cyclodextrin glycosyltransferase, deoxyribonuclease, esterase, alpha-galactosidase, beta-galactosidase, glucoamylase, alpha-glucosidase, beta-glucosidase, haloperoxidase, invertase, laccase, mannosidase, oxidase, pectinolytic enzyme, peptidoglutaminase, peroxidase, polyphenoloxidase, proteolytic enzyme, ribonuclease or transglutaminase.

38. The process according to claim 1, wherein the enzymes are selected from the group consisting of enzymes originating from enzymes derived from genetic engineered microorganisms and genetic engineered plants.

39. A method of enhancing nutrition of vegetation comprising adding to the soil in need thereof the nutritional elements released by the process according to claim 1.

40. A method of enhancing nutrition of vegetation comprising adding to the soil of agricultural or horticultural areas or spraying on leaves of growing plants the slurry of step (iv) according to claim 2.

41. A method of enhancing nutrition of vegetation comprising adding to the soil in need thereof the concentrate obtained in the process according to claim 26.

32. An enzyme mixture comprising at least two enzymes, three, four, five, six, seven, eight, nine or ten enzymes,

33. A method for releasing nutritional elements from waste comprising adding to the waste the enzyme mixture according to claim 32.

37. An enzyme mixture according to claim 32 comprising at least two or more of xylanase, cellulase, hemicellulase, glucanase, urease, protease, lipase, amylase, phytase, phosphatase, aminopeptidase, amylase, carbohydrase, carboxypeptidase, catalase, chitinase, cutinase, cyclodextrin glycosyltransferase, deoxyribonuclease, esterase, alpha galactosidase, beta-galactosidase, glucoamylase, alpha-glucosidase, beta-glucosidase, haloperoxidase, invertase, laccase, mannosidase, oxidase, pectinolytic enzyme, peptidoglutaminase, peroxidase, polyphenoloxidase, proteolytic enzyme, ribonuclease or transglutaminase.

43. A method for releasing nutritional elements from waste comprising adding to the waste the enzyme mixture according to claim 37.

42. An enzyme mixture comprising at least two or more of xylanase, cellulase, hemicellulase, glucanase, urease, protease, lipase, amylase, phytase, phosphatase, aminopeptidase, amylase, carbohydrase, carboxypeptidase, catalase, chitinase, cutinase, cyclodextrin glycosyltransferase, deoxyribonuclease, esterase, alpha galactosidase, beta-galactosidase, glucoamylase, alpha-glucosidase, beta-glucosidase, haloperoxidase, invertase, laccase, mannosidase, oxidase, pectinolytic enzyme, peptidoglutaminase, peroxidase, polyphenoloxidase, proteolytic enzyme, ribonuclease or transglutaminase.