Seamed pin for crimping and welding as used in a fluorescent lamp

• US 20060199446A1
• Filed: 01/31/2006
• Published: 09/07/2006
• Est. Priority Date: 12/17/2003
• Status: Active Grant

• Current Assignee: Attila Szabo, Carolyn E. Wilson, David D. Brenton, Frank Kozel, Keith D. Brenton
• Original Assignee: Attila Szabo, Carolyn E. Wilson, David D. Brenton, Frank Kozel, Keith D. Brenton
• Inventors: Szabo, Attila, Wilson, Carolyn E., Kozel, Frank, Brenton, Keith D., Brenton, David D.
• Granted Patent: US 7,329,159 B2
• Time in Patent Office: Days
• US Class Current: 439/866
• CPC Class Codes: H01J 5/62 Connection of wires protruding from the vessel to connectors carried by the separate part
• CPC Class Codes: H01R 33/0827 characterised by the contacts

Abstract

A universal pin includes a seam along its length. A necked-down region or small, constant diameter portion includes a wall of increased thickness that is conducive to both welding and crimping operations used to secure the lead wire to a pin in a fluorescent lamp assembly.

Claims

1. (canceled)

2. (canceled)

3. (canceled)

4. (canceled)

5. (canceled)

6. (canceled)

7. (canceled)

8. (canceled)

9. (canceled)

10. (canceled)

11. A pin for use in a fluorescent lamp comprising:

an elongated, linear hollow body having a seam extending along a longitudinal length thereof, a first end portion having a first diameter and including a first opening along the longitudinal extent thereof and dimensioned to receive a lead wire therethrough, and a second end portion having a second diameter and including a second opening along the longitudinal extent thereof axially aligned with the first opening, wherein the first diameter is greater than the second diameter; and

said hollow body defining a wall thickness along the longitudinal length thereof, the wall thickness along the second end portion being substantially greater than along the first end portion allowing the pin to be one of crimped and welded to an associated lead wire received therethrough, and wherein the transition between the lesser wall thickness and the greater wall thickness occurs abruptly at the transition from the first end portion to the second end portion.

12. The pin of claim 11 wherein the wall thickness along the first end portion is substantially constant.

13. The pin of claim 11 further including a circumferentially continuous radial shoulder on an external surface of the pin along the first end portion.

14. A pin for use in a fluorescent lamp comprising:

an elongated, linear hollow body having a seam extending along a longitudinal length thereof, a first end including a first opening dimensioned to receive a lead wire therethrough, and a second end axially spaced from the first end having a reduced dimension relative to the first end and having a reduced dimension, second opening relative to and communicating with the first end along an internal passage;

an interconnecting portion axially disposed between the first and second ends, the interconnecting portion having an external surface and an inner surface transitioning between the first and second openings, said surfaces defining a wall thickness, a portion of the wall thickness transitioning between the first and second openings having a generally constant dimension; and

the wall thickness of the body being greater at the second end than the first end allowing the pin to be one of crimped and welded to an associated lead wire received therethrough.

15. The invention of claim 14 wherein the external surface transitions between a larger cross-sectional first dimension adjacent the first end and a smaller cross-sectional second dimension adjacent the second end.

16. The invention of claim 14 wherein the interconnecting portion includes a tapered region that extends between the first dimension of the first opening and the reduced second dimension of the second opening.

17. The invention of claim 14 wherein the interconnecting portion includes a radially extending shoulder between the first dimension of the first opening and the reduced second dimension of the second opening.

18. The invention of claim 14 further comprising a circumferentially continuous radial shoulder on an external surface of the pin between the first and second ends.

19. A method of forming a seamed pin for use in one of welded and crimped arrangements for securing an associated lead wire to the seamed pin comprising the steps of:

providing a generally planar stock material;

deforming the stock material over an associated mandrel to form a generally hollow tubular pin body;

bringing opposite edges of the stock material together to form a seam;

forming the stock material over the associated mandrel;

providing an interconnecting portion having an external surface that transitions between a first portion having a cross-sectional first dimension adjacent one end and a second portion having a second cross-sectional second dimension adjacent the other end; and

providing a thicker wall structure at said one end of pin than said other end.

20. The method of claim 19 wherein the providing step includes the step of reducing an outer diameter of the pin at the said one end.

21. The method of claim 20 wherein the said one end is dimensioned for both welding and crimping of the pin to an associated lead wire.

22. The method of claim 19 wherein the forming and providing steps are formed in separate steps.

23. The method of claim 19 wherein the providing steps includes the step of reducing a cross-sectional dimension of the first portion relative to a cross-sectional dimension of the second portion.

24. A pin for use in a fluorescent lamp comprising:

an elongated, linear hollow body having a seam extending along a longitudinal length thereof, a first end including a first opening dimensioned to receive a lead wire therethrough, and a second end axially spaced from the first end having a reduced dimension relative to the first end and having a reduced dimension, second opening relative to and communicating with the first end along an internal passage;

an interconnecting portion axially disposed between the first and second ends, the interconnecting portion having an external surface that transitions between a first portion having a cross-sectional first dimension adjacent the first end and a second portion having a second cross-sectional second dimension adjacent the second end; and

a wall thickness of the body being greater at the second end than the first end allowing the pin to be one of crimped and welded to an associated lead wire received therethrough.

25. The invention of claim 24 wherein the interconnecting portion includes an inner surface transitioning between the first and second openings.

26. The invention of claim 24 wherein the cross sectional first dimension is larger than the cross sectional second dimension.

27. The invention of claim 24 wherein the transition from the first portion to the second portion being achieved through a generally constant wall thickness.

28. The invention of claim 24 further comprising a circumferentially continuous radial shoulder on an external surface of the pin between the first and second ends.