Torque vectoring device having an electric motor/brake actuator and friction clutch
First Claim
1. A power transmission device for use in a motor vehicle having a powertrain and first and second drivelines, comprising:
- an input member driven by the powertrain;
a first output member coupled to the first driveline;
a second output member coupled to the second driveline;
a torque distributing drive mechanism for transmitting drive torque from said input member to said first and second output members and including a differential, a speed changing unit and first and second torque couplings, said differential having an input component driven by said input member and first and second output components respectively driving said first and second output members, said speed changing unit having a first shaft driven by said input component, a second shaft, and a gearset for changing the rotary speed of said second shaft relative to said first shaft, said first torque coupling including a first clutch disposed between said second shaft and said first output component and first electric actuator means for controlling engagement of said first clutch by shifting between a motor mode and a brake mode, and said second torque coupling including a second clutch disposed between said second shaft and said second output component and second electric actuator means for controlling engagement of said second clutch by shifting between a motor mode and a brake mode; and
a control system for selectively switching said first and second electric actuator means between their respective motor and brake modes.
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Abstract
A torque transfer mechanism is provided for controlling the magnitude of a clutch engagement force exerted on a multi-plate clutch assembly that is operably disposed between a first rotary and a second rotary member. The torque transfer mechanism includes a clutch actuator assembly for generating and applying a clutch engagement force on the clutch assembly. The clutch actuator assembly includes an electric motor/brake unit and a torque/force conversion mechanism. The motor/brake unit can be operated in either of a motor mode or a brake mode to cause bi-directional linear movement of an output member of the torque/force conversion mechanism. The thrust force generated by the torque/force conversion mechanism is applied to the clutch assembly. The dual mode feature of the electric motor/brake unit significantly reduces the power requirements. A torque vectoring drive axle is equipped with a pair of such torque transfer mechanisms.
59 Citations
43 Claims
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1. A power transmission device for use in a motor vehicle having a powertrain and first and second drivelines, comprising:
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an input member driven by the powertrain;
a first output member coupled to the first driveline;
a second output member coupled to the second driveline;
a torque distributing drive mechanism for transmitting drive torque from said input member to said first and second output members and including a differential, a speed changing unit and first and second torque couplings, said differential having an input component driven by said input member and first and second output components respectively driving said first and second output members, said speed changing unit having a first shaft driven by said input component, a second shaft, and a gearset for changing the rotary speed of said second shaft relative to said first shaft, said first torque coupling including a first clutch disposed between said second shaft and said first output component and first electric actuator means for controlling engagement of said first clutch by shifting between a motor mode and a brake mode, and said second torque coupling including a second clutch disposed between said second shaft and said second output component and second electric actuator means for controlling engagement of said second clutch by shifting between a motor mode and a brake mode; and
a control system for selectively switching said first and second electric actuator means between their respective motor and brake modes. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17)
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18. A power transmission device for use in a motor vehicle having a powertrain and first and second drivelines, comprising:
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an input member driven by the powertrain;
a first output member coupled to the first driveline;
a second output member coupled to the second driveline;
a torque distributing drive mechanism for transmitting drive torque from said input member to said first and second output members and including a differential, a speed changing unit and first and second torque couplings, said differential having an input component driven by said input member and first and second output components respectively driving said first and second output members, said speed changing unit having a first shaft driven by said input component, a second shaft, and a gearset for changing the rotary speed of said second shaft relative to said first shaft, said first torque coupling including a first clutch disposed between said second shaft and said first output component, a first operator for exerting a clutch engagement force on said first clutch, and first electric motor/brake unit for controlling movement of said first operator relative to said first clutch and which is operable in a motor mode and a brake mode, and said second torque coupling including a second clutch disposed between said second shaft and said second output component, a second operator for exerting a clutch engagement force on said second clutch, and second electric motor/brake unit for controlling movement of said second operator relative to said second clutch and which is operable in a motor mode and a brake mode; and
a control system for selectively switching said first and second electric motor/brake units between their respective motor and brake modes. - View Dependent Claims (19, 20, 21, 22, 23, 24, 25, 26, 27, 28)
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29. A drive axle assembly for use in a motor vehicle having a powertrain and first and second wheels, comprising:
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an input shaft driven by the powertrain;
a first axleshaft coupled to the first wheel;
a second axleshaft coupled to the second wheel;
a torque distributing drive mechanism for transmitting drive torque from said input shaft to said first and second axleshafts and including a differential, a speed changing unit and first and second torque couplings, said differential having an input component driven by said input shaft and first and second output components respectively driving said first and second axleshafts, said speed changing unit having a first shaft driven by said input shaft, a second shaft, and a gearset for changing the rotary speed of said second shaft relative to said first shaft, said first torque coupling including a first clutch disposed between said second shaft and said first output component and first electric actuator means for controlling engagement of said first clutch by shifting between a motor mode and a brake mode, and said second coupling including a second clutch disposed between said second shaft and said second output component and second electric actuator means for controlling engagement of said second clutch by shifting between a motor mode and a brake mode; and
a control system for selectively switching said first and second electric actuator means between their respective motor and brake modes. - View Dependent Claims (30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40)
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41. A drive axle assembly for use in a motor vehicle having a powertrain and first and second wheels, comprising:
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an input shaft driven by the powertrain;
a first axleshaft coupled to the first wheel;
a second axleshaft coupled to the second wheel;
a torque distributing drive mechanism for transmitting drive torque from said input shaft to said first and second axleshafts and including a differential and first and second electric motors, said differential having an input component driven by said input shaft and first and second output components respectively driving said first and second axleshafts, said first electric motor having a first motor output driven by said first output component and first electric actuator means for controlling the rotary speed of said first motor output by shifting between a motor mode and a brake mode, and said second electric motor having a second motor output driven by said second output component and second electric actuator means for controlling the rotary speed of said second motor output by shifting between a motor mode and a brake mode; and
a control system for selectively switching said first and second electric actuator means between their respective motor and brake modes. - View Dependent Claims (42, 43)
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Specification