Stent Coating For Eluting Medication
First Claim
1. A biocompatible coating for contact with body tissue, the coating comprising:
- a) a substrate;
b) an intermediate coating adhered to the substrate and comprising a plurality of columnar structures having a sidewall extending between a proximal end adhered to the substrate and a distal end spaced therefrom, wherein the sidewalls of immediately adjacent columns do not contact each other to thereby provide porosity there between;
c) a cap of a carbon-containing material provided on the distal end of each of the plurality of columnar structures; and
d) wherein the porosity provided between each of the plurality of columnar structures is adapted for receiving an elutable material therein.
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Accused Products
Abstract
A vascular stent comprising a drug-eluting outer layer of a porous sputtered columnar metal having each column capped with a biocompatible carbon-containing material is described. This is done by placing the stent over a close-fitting mandrel and rotating the assembly in a sputter flux. The result is a coating that is evenly distributed over the outward-facing side of the stent'"'"'s wire mesh while preventing the sputtered columnar coating from reaching the inward facing side where a smooth hemocompatible surface is required. The stent is then removed from the mandrel, exposing all surfaces, and finally coated with a layer of carbon such as amorphous carbon or diamond-like carbon. The carbonaceous coating enhances biocompatibility without preventing elutriation of a therapeutic drug provided in the porosity formed between the columnar structures. The result is a stent that is adapted to both the hemodynamic and the immune response requirements of its vascular environment.
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Citations
22 Claims
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1. A biocompatible coating for contact with body tissue, the coating comprising:
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a) a substrate;
b) an intermediate coating adhered to the substrate and comprising a plurality of columnar structures having a sidewall extending between a proximal end adhered to the substrate and a distal end spaced therefrom, wherein the sidewalls of immediately adjacent columns do not contact each other to thereby provide porosity there between;
c) a cap of a carbon-containing material provided on the distal end of each of the plurality of columnar structures; and
d) wherein the porosity provided between each of the plurality of columnar structures is adapted for receiving an elutable material therein. - View Dependent Claims (2, 3, 4, 5, 6)
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7. A stent for insertion and expansion in a vasculature to support its adjacent vasculature region, the stent comprising:
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a) a plurality of wires forming an elongated and selectively expandable and constrictable hollow tube, each wire providing a substrate having a cross-section comprising an outside-facing surface portion and an inside-facing surface portion facing a lumen formed by the hollow tube;
b) an intermediate coating adhered to the outside-facing surface portion of each substrate wire and comprising a plurality of columnar structures having a sidewall extending between a proximal end adhered to the substrate and a distal end spaced therefrom, wherein the sidewalls of immediately adjacent columns do not contact each other to thereby provide porosity there between;
c) a cap of a carbon-containing material provided on the distal end of each of the plurality of columnar structures; and
d) wherein the porosity provided between each of the plurality of columnar structures is adapted for receiving an elutable material therein. - View Dependent Claims (8, 9, 10, 11, 12, 13)
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14. A method for providing a stent suitable for insertion and expansion into a vasculature to support an adjacent vasculature region, comprising the steps of:
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a) providing a plurality of wires forming an elongated and selectively expandable and constrictable hollow tube, each wire providing a substrate having a cross-section comprising an outside-facing surface portion and an inside-facing surface portion;
b) adhering an intermediate coating to the outside-facing surface portion of each substrate wire, the intermediate coating comprising a plurality of columnar structures having a sidewall extending between a proximal end adhered to the substrate wire and a distal end spaced therefrom, wherein the sidewalls of immediately adjacent columns do not contact each other to thereby provide porosity there between;
c) capping the distal end of each of the plurality of columnar structures with a carbon-containing material; and
d) filling an elutable material into the porosity provided between each of the plurality of columnar structures. - View Dependent Claims (15, 16, 17, 18, 19, 20)
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21. A method for providing a stent suitable for insertion and expansion into a vasculature to support an adjacent vasculature region, comprising the steps of:
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a) providing a plurality of wires comprising a shape memory alloy forming an elongated and selectively expandable and constrictable hollow tube, each wire providing a substrate having a cross-section comprising an outside-facing surface portion and an inside-facing surface portion;
b) heating the shape memory alloy to near its elastic stress limit;
c) adhering an intermediate coating on the outside-facing surface portion of each substrate wire, the intermediate coating comprising a plurality of columnar structures having a sidewall extending between a proximal end adhered to the substrate wire and a distal end spaced therefrom, wherein the sidewalls of immediately adjacent columns do not contact each other to thereby provide porosity there between;
d) capping the distal end of each of the plurality of columnar structures with a carbon-containing material formed thereon; and
e) filling an elutable material into the porosity provided between each of the plurality of columnar structures. - View Dependent Claims (22)
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Specification