Swather with automatic reel control

• US 20060213168A1
• Filed: 04/28/2005
• Published: 09/28/2006
• Est. Priority Date: 03/22/2005
• Status: Active Grant

• Current Assignee: Macdon Industries Ltd (Linamar Corporation)
• Original Assignee: Macdon Industries Ltd (Linamar Corporation)
• Inventors: Gabriel, Brent, MacGregor, Don, Dunn, James Thomas, Bergman, Leonard, Remillard, Rheal G.
• Granted Patent: US 7,958,706 B2
• Time in Patent Office: Days
• US Class Current: 56/10.20R
• CPC Class Codes: A01D 57/02 using reels

Abstract

In a swather formed by a tractor and attached heeder for cutting standing crop to form a swath, reel speed and optionally draper speed are controlled relative to ground speed by a control system including a manually operable input and display available to the operator. The control system can be used in an automatic mode to set an index value for an actual difference in reel speed relative to ground speed and to vary reel speed accordingly. In this mode a manually operable control varies the index. The control system can be switched by the operator to manual in which case the same control varies the actual reel speed. Minimum reel speed can be set by the same control and when operative the automatic system does not allow reel speed to fall below the minimum set value despite the values of index and ground speed. A crop-lodged switch is also provided which when operated acts to move the header to a lowered position and the move the reel to a forward most and lowermost position in a single operation controlled by the single switch.

Claims

1. A swather comprising:

a tractor having ground wheels and a drive system for transporting the tractor in a direction of operation across ground carrying a standing crop to be harvested;

a header attached to the tractor so as to be moved thereby over the ground for harvesting the crop;

the header having a cutting knife arranged to provide a cutting action across a width of the header for cutting the standing crop;

the header having a reel mounted above the cutting knife for rotation about a reel axis generally parallel to the ground and at right angles to the direction of operation such that bats of the reel pass over the cutting knife to carry the crop rearwardly of the knife, the reel being driven by a reel drive system;

a convergence system rearwardly of the cutting knife for converging the cut crop into a swath for discharge from the header onto the ground;

a speed control manually operable by an operator of the tractor for controlling a ground speed of the tractor so as to control a forwarding speed of the cutting knife over the ground;

a sensor for monitoring reel speed;

and a header speed control system for controlling a speed of the reel;

the header speed control system being operable for providing automatic control of the reel speed relative to the ground speed;

the header speed control system including a manual control manually operable by an operator of the tractor for manually controlling the speed of the reel;

the header speed control system including a manually operable switch operable to select between a manual control mode and an automatic control mode of the reel speed;

the header speed control system being operable when in the automatic control mode to control the reel speed such that a difference obtained by subtracting the ground speed from the speed of the reel is maintained at a constant index value.

2. The swather according to claim 1 wherein the converging system includes a mechanically driven element, the speed of which can be varied, and wherein the mechanically driven element is driven at a constant rate relative to the reel.

3. The swather according to claim 1 wherein the converging system includes a mechanically driven element, the speed of which can be varied, and wherein the header speed control system includes:

a manual control manually operable by an operator of the tractor for manually controlling the speed of the mechanically driven element;

a manually operable switch operable to select between a manual control mode and an automatic control mode of the speed of the mechanically driven element;

the header speed control system being operable when in the automatic control mode to control the speed of the mechanically driven element such that an index thereof relative to the ground speed is maintained at a constant index value.

4. The swather according to claim 1 wherein the header speed control system is arranged such that, when in the automatic control mode, manual operation of the manual control varies the constant index value.

5. The swather according to claim 1

wherein the header speed control system includes a display and a scroll button for scrolling through a series of items for display,

wherein the header speed control system is arranged such that, when in the automatic control mode, operation of the scroll button is operable to display a minimum value for the reel speed and, while the minimum value is displayed, manual operation of the manual control varies the minimum value;

and wherein the header speed control system is arranged such that, when in the automatic control mode, the reel speed is maintained above the minimum speed.

6. The swather according to claim 5 wherein the header speed control system is arranged such that, while in the automatic control mode, when the reel speed falls below the minimum speed, the minimum reel speed value is automatically displayed such that, while the minimum value is displayed, manual operation of the manual control varies the minimum value.

7. The swather according to claim 6 wherein, when the minimum reel speed value is being automatically displayed and when the operator operates the manual control, a tone is emitted to inform the operator that minimum reel speed value is being changed.

8. The swather according to claim 5 wherein, when the minimum reel speed value is displayed, the display is steady when minimum reel speed is less than ground speed and the display is flashing when the minimum reel speed is greater than ground speed.

9. A swather comprising:

a tractor having ground wheels and a drive system for transporting the tractor in a direction of operation across ground carrying a standing crop to be harvested;

a header attached to the tractor so as to be moved thereby over the ground for harvesting the crop;

the header having a cutting knife arranged to provide a cutting action across a width of the header for cutting the standing crop;

the header having a reel mounted above the cutting knife for rotation about a reel axis generally parallel to the ground and at right angles to the direction of operation such that bats of the reel pass over the cutting knife to carry the crop rearwardly of the knife, the reel being driven by a reel drive system;

a convergence system rearwardly of the cutting knife for converging the cut crop into a swath for discharge from the header onto the ground;

a speed control manually operable by an operator of the tractor for controlling a ground speed of the tractor so as to control a forwarding speed of the cutting knife over the ground;

a sensor for monitoring reel speed;

and a header speed control system for controlling a speed of the reel;

the header speed control system being operable for providing automatic control of the reel speed relative to the ground speed;

the header speed control system including a manual control manually operable by an operator of the tractor for manually controlling the speed of the reel;

the header speed control system including a manually operable switch operable to select between a manual control mode and an automatic control mode of the reel speed;

the header speed control system being operable, when in the automatic control mode, to control the reel speed such that an index thereof relative to the ground speed is maintained at a constant index value;

wherein the header speed control system is arranged such that, when in the automatic control mode, manual operation of the manual control varies the constant index value.

10. The swather according to claim 9 wherein the converging system includes a mechanically driven element, the speed of which can be varied, and wherein the mechanically driven element is driven at a constant rate relative to the reel.

11. The swather according to claim 9 wherein the converging system includes a mechanically driven element, the speed of which can be varied, and wherein the header speed control system includes:

a manual control manually operable by an operator of the tractor for manually controlling the speed of the mechanically driven element;

a manually operable switch operable to select between a manual control mode and an automatic control mode of the speed of the mechanically driven element;

the header speed control system being operable when in the automatic control mode to control the speed of the mechanically driven element such that an index thereof relative to the ground speed is maintained at a constant index value.

12. The swather according to claim 9

wherein the header speed control system includes a display and a scroll button for scrolling through a series of items for display,

wherein the header speed control system is arranged such that, when in the automatic control mode, operation of the scroll button is operable to display a minimum value for the reel speed and, while the minimum value is displayed, manual operation of the manual control varies the minimum value;

and wherein the header speed control system is arranged such that, when in the automatic control mode, the reel speed is maintained above the minimum speed.

13. The swather according to claim 12 wherein the header speed control system is arranged such that, while in the automatic control mode, when the reel speed falls to the minimum speed, the minimum reel speed value is automatically displayed such that, while the minimum value is displayed, manual operation of the manual control varies the minimum value.

14. The swather according to claim 13 wherein, when the minimum reel speed value is being automatically displayed and when the operator operates the manual control, a tone is emitted to inform the operator that minimum reel speed value is being changed.

15. The swather according to claim 12 wherein, when the minimum reel speed value is displayed, the display is steady when minimum reel speed is less than ground speed and the display is flashing when the minimum reel speed is greater than ground speed.

16. A swather comprising:

a tractor having ground wheels and a drive system for transporting the tractor in a direction of operation across ground carrying a standing crop to be harvested;

a header attached to the tractor so as to be moved thereby over the ground for harvesting the crop;

the header having a cutting knife arranged to provide a cutting action across a width of the header for cutting the standing crop;

the header having a reel mounted above the cutting knife for rotation about a reel axis generally parallel to the ground and at right angles to the direction of operation such that bats of the reel pass over the cutting knife to carry the crop rearwardly of the knife, the reel being driven by a reel drive system;

a convergence system rearwardly of the cutting knife for converging the cut crop into a swath for discharge from the header onto the ground;

a speed control manually operable by an operator of the tractor for controlling a ground speed of the tractor so as to control a forwarding speed of the cutting knife over the ground;

a sensor for monitoring reel speed;

and a header speed control system for controlling a speed of the reel;

the header speed control system being operable for providing automatic control of the reel speed relative to the ground speed;

the header speed control system including a manual control manually operable by an operator of the tractor for manually controlling the speed of the reel;

the header speed control system including a manually operable switch operable to select between a manual control mode and an automatic control mode of the reel speed;

the header speed control system being operable, when in the automatic control mode, to control the reel speed such that an index thereof relative to the ground speed is maintained at a constant index value;

wherein the header speed control system includes a display and a scroll button for scrolling through a series of items for display,

wherein the header speed control system is arranged such that, when in the automatic control mode, operation of the scroll button is operable to display a minimum value for the reel speed and, while the minimum value is displayed, manual operation of the manual control varies the minimum value;

and wherein the header speed control system is arranged such that, when in the automatic control mode, the reel speed is maintained above the minimum speed.

17. The swather according to claim 16 wherein the header speed control system is arranged such that, while in the automatic control mode, when the reel speed falls below the minimum speed, the minimum reel speed value is automatically displayed such that, while the minimum value is displayed, manual operation of the manual control varies the minimum value.

18. The swather according to claim 17 wherein, when the minimum reel speed value is being automatically displayed and when the operator operates the manual control, a tone is emitted to inform the operator that minimum reel speed value is being changed.

19. The swather according to claim 16 wherein, when the minimum reel speed value is displayed, the display is steady when minimum reel speed is less than ground speed and the display is flashing when the minimum reel speed is greater than ground speed.

20. A swather comprising:

a tractor having ground wheels and a drive system for transporting the tractor in a direction of operation across ground carrying a standing crop to be harvested;

a header attached to the tractor so as to be moved thereby over the ground for harvesting the crop;

the header having a cutting knife arranged to provide a cutting action across a width of the header for cutting the standing crop;

the header having a reel mounted above the cutting knife for rotation about a reel axis generally parallel to the ground and at right angles to the direction of operation such that bats of the reel pass over the cutting knife to carry the crop rearwardly of the knife, the reel being driven by a reel drive system;

a convergence system rearwardly of the cutting knife for converging the cut crop into a swath for discharge from the header onto the ground;

a speed control manually operable by an operator of the tractor for controlling a ground speed of the tractor so as to control a forwarding speed of the cutting knife over the ground;

a header speed control system for controlling a speed of the reel;

a header lift actuator for raising and lowering the header relative to the tractor;

a reel lift actuator for raising and lowering the reel relative to the cutting knife;

a reel location actuator for locating the fore and aft position of the reel relative to the cutting knife;

and a header position control system for controlling the position of the header relative to the tractor and the reel relative to the header switch, the header position control system including;

a first manually operable control switch operable by the operator for manually controlling the header lift actuator;

a second manually operable control switch operable by the operator for manually controlling the reel lift actuator;

a third manually operable control switch operable by the operator for manually controlling the reel location actuator;

and a crop-lodged switch operable by the operator and arranged when operated to over-ride the first, second and third switches and to actuate the header lift actuator to move the header to a predetermined lowered position in which the cutting knife is close to the ground, to actuate the reel lift actuator to move the reel to a lowermost position and to actuate the reel location actuator to move the reel to a forwardmost position.

21. The swather according to claim 20 wherein the first, second and third switches and the crop-lodged switch are arranged such that the header and reel are returned to an operating position after operation of the crop-lodged switch by manual operation of the first, second and third switches.