Method of Arc Detection

• US 20060213761A1
• Filed: 03/24/2006
• Published: 09/28/2006
• Est. Priority Date: 03/26/2005
• Status: Active Grant

• Current Assignee: Huettinger Elektronik GmbH + Company KG (TRUMPF SE + Co. KG)
• Original Assignee: Huettinger Elektronik GmbH + Company KG (TRUMPF SE + Co. KG)
• Inventors: Wiedemuth, Peter, Bannwarth, Markus, Wolf, Lothar, Steuber, Martin, Axenbeck, Sven, Zahringer, Gerhard, Trusch, Alfred
• Granted Patent: US 7,262,606 B2
• Time in Patent Office: Days
• US Class Current: 204/192.100
• CPC Class Codes: H01J 2237/0206 Extinguishing, preventing or controlling unwanted discharges
• CPC Class Codes: H01J 37/32431 Constructional details of the reactor

Abstract

New methods are used for detecting arcs in a plasma process that is fed by, for example, a freely oscillating AC generator with an output signal of the AC generator for supplying power. The method includes measuring or determining a reference value that is based on a time response of the output signal or of an internal signal of the AC generator relating to the output signal. The methods also include comparing the reference value with a threshold value and detecting an arc when a predetermined result of the comparison is obtained.

Claims

1. A method for detecting arcs in a plasma process that is fed by an AC generator with an output signal of the AC generator for supplying power, the method comprising:

determining a reference value based on a time response and a duration of half waves of the output signal or of an internal signal of the AC generator,

comparing the reference value with a threshold value, and

detecting an arc if a predetermined result of the comparison is obtained.

2. The method of claim 1, wherein determining the reference value includes measuring the reference value.

3. The method of claim 1, further comprising interrupting the power supply to the plasma process when an arc is detected.

4. The method of claim 3, wherein interrupting the power supply to the plasma process includes interrupting for a predeterminable time period.

5. The method of claim 1, wherein determining the duration of the half wave includes:

detecting the zero crossings of the output signal or of the internal signal, and

determining the time difference between two zero crossings.

6. The method of claim 1, wherein determining the reference value includes measuring the duration of the present half wave.

7. The method of claim 1, wherein determining the reference value includes determining a difference between two half wave durations.

8. The method of claim 7, wherein determining the reference value includes determining a difference between a present half wave duration and a previous half wave duration.

9. The method of claim 7, wherein determining the reference value includes using several half wave durations.

10. The method of claim 7, wherein determining the reference value includes using a weighted average value of previous half wave durations.

11. The method of claim 1, wherein determining the reference value includes determining a difference between a present half wave duration and a previous half wave duration.

12. The method of claim 1, wherein the threshold value is fixedly predetermined.

13. The method of claim 1, wherein the threshold value is determined in dependence on the plasma process.

14. The method of claim 1, further comprising determining the period of the output signal or of the internal signal, wherein the threshold value is determined in dependence on the period.

15. A plasma excitation arrangement comprising:

an AC generator that can be connected to a plasma process,

a signal monitoring means coupled to the AC generator for monitoring a time response of an output signal of the AC generator or an internal signal of the AC generator,

a reference value determining means connected to the signal monitoring means and to a comparator to produce a reference value based on the time response including detecting duration of half waves of the output signal or the internal signal,

a threshold value presetting means connected to the comparator, and

a means for generating a shut-down signal that is connected to the comparator.

16. The plasma excitation arrangement of claim 15, further comprising a control means for controlling the AC generator, wherein the reference value determining means and the comparator are disposed in the control means.

17. The plasma excitation arrangement of claim 15, wherein the signal monitoring means is designed as a comparator circuit and the reference value determining means is designed as a processor.

18. The plasma excitation arrangement of claim 15, wherein the reference value determining means is designed as a digital signal processor.

19. A plasma excitation arrangement comprising:

an AC generator that produces an output signal that can be connected to a plasma process and includes an internal signal,

a signal monitoring device coupled to the AC generator to monitor a time response of the output signal of the AC generator or of the internal signal of the AC generator including a duration of half waves of the output signal of the AC generator or of the internal signal of the AC generator,

a reference value device connected to the signal monitoring device to produce a reference value based on the time response,

a threshold value device that produces a threshold value at an output,

a comparator connected to the reference value device to receive the reference value and connected to the threshold value device to receive the threshold value, wherein the comparator compares the reference value and the threshold value and produces a shut-down signal depending on the result of the comparison, and

a controller coupled to the comparator and connected to the AC generator, wherein the controller sends the shut-down signal to the AC generator.

20. The plasma excitation arrangement of claim 19, wherein the AC generator includes an inverter that produces the internal signal and that receives the shut-down signal.