Polymer interlayers comprising skin layers

• US 20060216485A1
• Filed: 03/24/2005
• Published: 09/28/2006
• Est. Priority Date: 03/24/2005
• Status: Abandoned Application

• Current Assignee: Solutia Incorporated (Eastman Chemical Company)
• Original Assignee: Solutia Incorporated (Eastman Chemical Company)
• Inventors: D'Errico, John Joseph, Lin, Chiah-chang Clifford, Yuan, Ping
• Application Number:
  US11/087,987
• Publication Number:
  US 20060216485A1
• Time in Patent Office: Days
• US Class Current: 428/212
• CPC Class Codes: B29C 48/21 the layers being joined at their surfaces
• CPC Class Codes: B32B 17/10005 laminated safety glass or glazing
• CPC Class Codes: B32B 17/10174 Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
• CPC Class Codes: B32B 17/10678 comprising UV absorbers or stabilizers, e.g. antioxidants
• CPC Class Codes: B32B 17/10688 Adjustment of the adherence to the glass layers
• CPC Class Codes: B32B 17/10761 containing vinyl acetal
• CPC Class Codes: B32B 2367/00 Polyesters, e.g. PET, i.e. polyethylene terephthalate
• CPC Class Codes: Y10T 428/24942 including components having same physical characteristic in differing degree
• CPC Class Codes: Y10T 428/2495 Thickness [relative or absolute]
• CPC Class Codes: Y10T 428/269 including synthetic resin or polymer layer or component

Abstract

The present invention is in the field of polymer interlayers used in multiple layer glass panels, and specifically the present invention is in the field of various performance enhancing agents for polymer interlayers and methods of effectively incorporating such performance enhancing agents into interlayers.

Claims

1. An interlayer, comprising:

a polymer stack comprising a first polymer sheet, wherein said first polymer sheet is substantially free of a first performance enhancing agent; and

,

a second polymer sheet disposed in contact with said polymer stack, wherein said

second polymer sheet has a thickness of less than 0.4 millimeters and comprises

said first performance enhancing agent.

2. The interlayer of claim 1, wherein said first polymer sheet and said second polymer sheet each comprise poly(vinyl butyral).

3. The interlayer of claim 2, wherein said second polymer sheet has a thickness of less than 0.3 millimeters.

4. The interlayer of claim 2, wherein said second polymer sheet has a thickness of less than 0.25 millimeters.

5. The interlayer of claim 2, wherein said polymer stack further comprises a polymer film disposed between said first polymer sheet and said second polymer sheet.

6. The interlayer of claim 2, further comprising a third polymer sheet disposed in contact with said polymer stack opposite said second polymer sheet, wherein said third polymer sheet has a thickness of less than 0.4 millimeters.

7. The interlayer of claim 2, wherein said performance enhancing agent is selected from the group consisting of adhesion control agents, pigments, dyes, UV absorbers, and IR absorbers.

8. The interlayer of claim 2, wherein said performance enhancing agent is selected from the group consisting of adhesion control agents, infrared absorbers, and pigments.

9. An interlayer, comprising:

a polymer sheet, wherein said polymer sheet comprises an agent region and a non agent region, wherein said agent region comprises a performance enhancing agent and has a thickness of less than 0.4 millimeters.

10. The interlayer of claim 9, wherein said agent region and said non agent region each comprise poly(vinyl butyral).

11. The interlayer of claim 10, wherein said agent region has a thickness of less than 0.3 millimeters.

12. The interlayer of claim 10, wherein said non agent region has a thickness of less than 0.125 millimeters.

13. The interlayer of claim 10, wherein said performance enhancement agent is selected from the group consisting of adhesion control agents, pigments, dyes, UV absorbers, and IR absorbers.

14. The interlayer of claim 13, wherein said performance enhancing agent is selected from the group consisting of adhesion control agents, infrared absorbers, and pigments.

15. A method for making a polymer sheet, comprising:

coextruding a first melt and a second melt to form said polymer sheet, wherein said polymer sheet comprises an agent region formed from said first melt and a non agent region formed from said second melt, wherein said agent region has a thickness of less than 0.4 millimeters, and wherein said first melt comprises a performance enhancing agent.

16. The method of claim 15, wherein said first melt and said second melt each comprise poly(vinyl butyral).

17. The method of claim 16, wherein said agent region has a thickness of less than 0.3 millimeters.

18. The method of claim 16, wherein said non agent region has a thickness of less than 0.125 millimeters.

19. The method of claim 16, wherein said performance enhancing agent is selected from the group consisting of adhesion control agents, pigments, dyes, UV absorbers, and IR absorbers.

20. The method of claim 19, wherein said performance enhancing agent is selected from the group consisting of adhesion control agents, infrared absorbers, and pigments.