Centralized plant-monitoring controller and method

• US 20060218266A1
• Filed: 03/26/2003
• Published: 09/28/2006
• Est. Priority Date: 03/27/2002
• Status: Abandoned Application

• Current Assignee: Kabushiki Kaisha Toshiba (Toshiba Corporation)
• Original Assignee: Kabushiki Kaisha Toshiba (Toshiba Corporation)
• Inventors: Matsumoto, Seikai, Oomori, Kenji, Hayashi, Shinji
• Application Number:
  US10/508,010
• Publication Number:
  US 20060218266A1
• Time in Patent Office: Days
• US Class Current: 709/224
• CPC Class Codes: G05B 19/4185 characterised by the network communication
• CPC Class Codes: G05B 2219/31348 Gateway
• CPC Class Codes: G05B 2223/06 Remote monitoring
• CPC Class Codes: G05B 23/0216 Human interface functionality, e.g. monitoring system providing help to the user in the selection of tests or in its configuration
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

An information network which connects a centralized interactive unit for monitoring and controlling the operation of a plurality of plants and an individual interactive unit for monitoring and controlling a plant is connected to a control network which connects a control unit and the individual interactive unit by gateway means. The control unit multicasts a plant state quantity to the control network as a Tag if there is a significant change in the plant state quantity, and the centralized interactive unit and the individual interactive unit multicast a query about a plant state quantity to the control network and update a response from the control unit.

Claims

1. An apparatus for centrally monitoring and controlling plants, comprising:

a centralized interactive unit for monitoring and controlling the operation of a plurality of plants;

an individual interactive unit for monitoring and controlling a plant;

an information network for connecting the centralized interactive unit and the individual interactive unit;

a control unit for controlling a plant;

a control network for connecting the control unit and the individual interactive unit; and

gateway means which is disposed in the individual interactive unit and includes a transmission function equivalent to the control unit from the viewpoint of the individual interactive unit,

wherein the control unit includes means for inputting a state quantity of a plant as a Tag into a Tag database;

means for multicasting a significant change in the state quantity of the plant to the control network or multicasting a “

heartbeat”

indicating the integrity thereof to the control network if there is no significant change in the state quantity of the plant; and

means for returning the content of the Tag database in response to a query about the state quantity input from the control network and updating the content of the Tag database in response to an operation,

wherein the individual interactive unit includes means for displaying the state quantity of a Tag on an interactive screen of a plant if the Tag defined on the interactive screen exists in the Tag database of the individual interactive unit itself;

means for multicasting a query about the state quantity to the control network if the Tag defined on the interactive screen does not exist in the Tag database of the individual interactive unit itself and for registering a response from the control unit in the Tag database for update; and

means for setting a Tag included in the control unit as defective if a “

heartbeat”

indicating the integrity of the control unit is not received from the control unit for a particular period of time, and

wherein the centralized interactive unit includes means for displaying the state quantity of a Tag on an interactive screen of a plant if the Tag defined on the interactive screen exists in the Tag database of the centralized interactive unit itself;

means for multicasting a query about the state quantity to the control network via the information network and the gateway means if the Tag defined on the interactive screen does not exist in the Tag database of the centralized interactive unit itself and for registering a response from the control unit in the Tag database for update; and

means for setting a Tag included in the control unit as defective if a “

heartbeat”

indicating the integrity of the control unit is not received from the control unit for a particular period of time.

2. The apparatus for centrally monitoring and controlling plants according to claim 1, wherein the individual interactive unit includes a security database storing information for restricting a monitorable and operable range for each operator and the gateway means restricts the simulation range of the control unit based on a definition in the security database.

3. The apparatus for centrally monitoring and controlling plants according to claim 1, wherein the information network, the control network, the control unit, the centralized interactive unit, and the individual interactive unit are redundantized such that the control unit, the centralized interactive unit, and the individual interactive unit perform multicast transmission to all redundantized information networks and control networks and perform reception of one processing unit at a time on a first-come-first-served basis.

4. The apparatus for centrally monitoring and controlling plants according to claim 1, wherein either one of the centralized interactive unit and the individual interactive unit includes memory management means for deleting a Tag in the Tag database if no reference is made to the Tag for a particular period of time.

5. The apparatus for centrally monitoring and controlling plants according to claim 1, wherein the individual interactive unit includes as the Tag database a local Tag database for storing a Tag requested by the individual interactive unit itself and a remote Tag database for storing a Tag requested by the gateway means.

6. The apparatus for centrally monitoring and controlling plants according to the claim 1, wherein the centralized interactive unit outputs a registration request specifying a Tag required for monitoring to the individual interactive unit and the individual interactive unit stores the Tag whose registration is requested by the centralized interactive unit in a Tag list and converts and transmits the state quantity of the Tag stored in the Tag list by the gateway means in accordance with the format of the centralized interactive unit.

7. The apparatus for centrally monitoring and controlling plants according to claim 6, wherein the centralized interactive unit outputs a request for updating Tag information in the control unit to the individual interactive unit, the individual interactive unit transmits the Tag information in the control unit whose updating is requested by the centralized interactive unit, and the centralized interactive unit adds a unique identification ID to the received Tag information and stores the Tag information in accordance with the format of the centralized interactive unit.

8. The apparatus for centrally monitoring and controlling plants according to claim 1, wherein a GW unit in place of the individual interactive unit includes only a transmission function equivalent to the control unit for the centralized interactive unit.

9. A method for centrally monitoring and controlling a plurality of plants with an apparatus for centrally monitoring and controlling plants, the apparatus including a centralized interactive unit for monitoring and controlling the operation of a plurality of plants;

an individual interactive unit for monitoring and controlling a plant;

an information network for connecting the centralized interactive unit and the individual interactive unit;

a control unit for controlling a plant;

a control network for connecting the control unit and the individual interactive unit; and

gateway means which is disposed in the individual interactive unit and includes a transmission function equivalent to the control unit from the viewpoint of the individual interactive unit,

wherein the control unit carries outs the steps of inputting a state quantity of a plant as a Tag into a Tag database;

multicasting a significant change in the state quantity of the plant to the control network or multicasting a “

heartbeat”

indicating the integrity thereof to the control network if there is no significant change in the state quantity of the plant; and

returning the content of the Tag database in response to a query about the state quantity input from the control network and updating the content of the Tag database in response to an operation,

wherein the individual interactive unit carries outs includes the steps of displaying the state quantity of a Tag on an interactive screen of a plant if the Tag defined on the interactive screen exists in the Tag database of the individual interactive unit itself;

multicasting a query about the state quantity to the control network if the Tag defined on the interactive screen does not exist in the Tag database of the individual interactive unit itself and registering a response from the control unit in the Tag database for update; and

setting a Tag included in the control unit as defective if a “

heartbeat”

indicating the integrity of the control unit is not received from the control unit for a particular period of time, and

wherein the centralized interactive unit carries out the steps of displaying the state quantity of a Tag on an interactive screen of a plant if the Tag defined on the interactive screen exists in the Tag database of the centralized interactive unit itself;

multicasting a query about the state quantity to the control network via the information network and the gateway means if the Tag defined on the interactive screen does not exist in the Tag database of the centralized interactive unit itself and registering a response from the control unit in the Tag database for update; and

setting a Tag included in the control unit as defective if a “

heartbeat”

indicating the integrity of the control unit is not received from the control unit for a particular period of time.