Arc fault circuit interrupter for a compressor load

• US 20060227469A1
• Filed: 04/11/2005
• Published: 10/12/2006
• Est. Priority Date: 04/11/2005
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Elms, Robert T., Parker, Kevin L.
• Granted Patent: US 7,268,989 B2
• Time in Patent Office: Days
• US Class Current: 361/5
• CPC Class Codes: H02H 1/0015 Using arc detectors
• CPC Class Codes: H02H 1/04 Arrangements for preventing response to transient abnormal conditions, e.g. to lightning or to short duration over voltage or oscillations; Damping the influence of dc component by short circuits in ac networks
• CPC Class Codes: H02H 3/44 responsive to the rate of change of electrical quantities

Abstract

An arc fault circuit interrupter includes separable contacts electrically connected between line and load terminals, and a current sensor adapted to sense current flowing between the terminals and through the contacts. An arc fault detection circuit is adapted to collect a plurality of samples of the sensed current for a line cycle, determine a first slope of the sensed current at about a zero crossing of a line voltage, determine a magnitude of one of the samples at about the zero crossing, determine a second slope of the sensed current at another one of the samples having about the magnitude, with the first slope being opposite in polarity with respect to the second slope. The arc fault detection circuit calculates a difference between the slopes, and generates a trip signal as a function of the difference. An operating mechanism is adapted to open the contacts responsive to the trip signal.

Claims

1. An arc fault circuit interrupter comprising:

a line terminal adapted to receive a line voltage including a zero crossing;

a load terminal;

separable contacts electrically connected between said line terminal and said load terminal;

a current sensor adapted to sense current flowing between said line terminal and said load terminal and through said separable contacts, said sensed current including a line cycle;

an arc fault detection circuit adapted to collect a plurality of samples of said sensed current for said line cycle, determine a first slope of said sensed current at about the zero crossing of said line voltage, determine a magnitude of one of said samples at about said zero crossing, determine a second slope of said sensed current at another one of said samples having about said magnitude, said first slope being opposite in polarity with respect to said second slope, calculate a difference between said first and second slopes, and generate a trip signal as a function of said difference; and

an operating mechanism adapted to open said separable contacts responsive to said trip signal.

2. The arc fault circuit interrupter of claim 1 wherein said one of said samples at about said zero crossing is a first one of said samples;

and wherein said arc fault detection circuit comprises a zero crossing detector adapted to detect the zero crossing of said line voltage and a routine adapted to determine said first slope based upon a difference between the first one of said samples and a second one of said samples prior to said first one of said samples, said routine also being adapted to determine a third one of said samples having about said magnitude of said first one of said samples, and determine said second slope based upon a difference between a fourth one of said samples after said third one of said samples and said third one of said samples.

3. The arc fault circuit interrupter of claim 2 wherein said zero crossing is a negative zero crossing;

wherein said line cycle includes a positive half-cycle;

wherein said first slope is a negative slope;

wherein said second slope is a positive slope;

wherein a count of said samples of said sensed current for the positive half-cycle of said line cycle is N; and

wherein said first one of said samples is the Nth one of said samples and said second one of said samples prior to said first one of said samples is the (N−

1)th one of said samples.

4. The arc fault circuit interrupter of claim 3 wherein said third one of said samples having about said magnitude of said first one of said samples is the Mth one of said samples;

and wherein said fourth one of said samples is the (M+1)th one of said samples.

5. The arc fault circuit interrupter of claim 1 wherein said arc fault detection circuit is further adapted to determine if said difference is greater than a first value and, if so, responsively add an increment value to an accumulator, and determine if said accumulator exceeds a second predetermined value and, if so, generate said trip signal.

6. The arc fault circuit interrupter of claim 5 wherein said increment value is a fixed predetermined value.

7. The arc fault circuit interrupter of claim 5 wherein said line cycle includes a half-cycle;

wherein said arc fault detection circuit is further adapted to determine a peak current of said samples of said sensed current for the half-cycle of said line cycle; and

wherein said increment value is a function of said peak current.

8. The arc fault circuit interrupter of claim 5 wherein said increment value is a function of said difference.

9. The arc fault circuit interrupter of claim 5 wherein said arc fault detection circuit is further adapted to subtract a decrement value from said accumulator if said difference is not greater than said first value.

10. The arc fault circuit interrupter of claim 5 wherein said first value is a fixed predetermined value.

11. The arc fault circuit interrupter of claim 5 wherein said line cycle includes a half-cycle;

wherein said arc fault detection circuit is further adapted to determine a peak current of said samples of said sensed current for the half-cycle of said line cycle; and

wherein said first value is a function of said peak current.

12. The arc fault circuit interrupter of claim 5 wherein said line cycle includes a half-cycle;

and wherein said arc fault detection circuit is further adapted to determine a peak current of said samples of said sensed current for the half-cycle of said line cycle, and determine if said peak current is greater than a third predetermined value and responsively clear said accumulator.

13. The arc fault circuit interrupter of claim 5 wherein said line cycle includes a half-cycle;

and wherein said arc fault detection circuit is further adapted to determine a peak current of said samples of said sensed current for the half-cycle of said line cycle, and disable adding said increment value to said accumulator unless said peak current is greater than a first current and less than a second current.

14. The arc fault circuit interrupter of claim 13 wherein said arc fault detection circuit is further adapted to disable adding said increment value to said accumulator unless said magnitude of said one of said samples at about said zero crossing is greater than a third current.

15. The arc fault circuit interrupter of claim 13 wherein said arc fault detection circuit is further adapted to determine if said current flowing between said line terminal and said load terminal and through said separable contacts is associated with a compressor, and disable adding said increment value to said accumulator unless said current is associated with said compressor.

16. The arc fault circuit interrupter of claim 13 wherein the zero crossing of said line voltage is a negative zero crossing;

wherein said line voltage also has positive zero crossing; and

wherein said arc fault detection circuit is further adapted to determine a maximum positive value of the slope of said sensed current for said samples of said sensed current for the half-cycle of said line cycle, determine a positive slope of said sensed current after about the positive zero crossing, and disable adding said increment value to said accumulator unless said positive slope is less than one-half of said maximum positive value of the slope of said sensed current for said samples of said sensed current for the half-cycle of said line cycle.

17. The arc fault circuit interrupter of claim 1 wherein the zero crossing of said line voltage includes a positive zero crossing and a negative zero crossing;

wherein said current flowing between said line terminal and said load terminal and through said separable contacts is associated with a compressor in parallel with an arc; and

wherein an absolute value of the derivative of said current includes a notch at each of said positive zero crossing and said negative zero crossing.

18. The arc fault circuit interrupter of claim 1 wherein said arc fault detection circuit is further adapted to determine a start-up condition of said sensed current and responsively disable said trip signal.

19. The arc fault circuit interrupter of claim 18 wherein said line cycle includes a half-cycle;

wherein said arc fault detection circuit is further adapted to determine a peak current of said samples of said sensed current for the half-cycle of said line cycle; and

wherein said arc fault detection circuit is further adapted to disable said trip signal unless said peak current is greater than a predetermined current for a first predetermined time, and disable said trip signal if said peak current is less than said predetermined current for a second predetermined time.