Intramedullary devices and methods of deploying the same

• US 20060229617A1
• Filed: 09/23/2005
• Published: 10/12/2006
• Est. Priority Date: 02/25/2005
• Status: Abandoned Application

• Current Assignee: Orthomechanics Limited
• Original Assignee: Orthomechanics Limited
• Inventors: Cohen, Nir, Shekalim, Avraham, Meller, Nimrod
• Application Number:
  US11/232,919
• Publication Number:
  US 20060229617A1
• Time in Patent Office: Days
• US Class Current: 606/62
• CPC Class Codes: A61B 17/7225 for bone compression
• CPC Class Codes: A61B 17/7266 with fingers moving radially outwardly
• CPC Class Codes: A61B 17/746 the longitudinal elements coupled to a plate opposite the femoral head
• CPC Class Codes: A61F 2/36 Femoral heads ; Femoral endoprostheses
• CPC Class Codes: A61F 2/3662 Femoral shafts
• CPC Class Codes: A61F 2002/30324 differing in thickness
• CPC Class Codes: A61F 2002/30405 made by screwing complementary threads machined on the parts themselves
• CPC Class Codes: A61F 2002/30451 soldered or brazed or welded
• CPC Class Codes: A61F 2002/30546 for adjusting elasticity, flexibility, spring rate or mechanical tension
• CPC Class Codes: A61F 2002/30565 having spring elements
• CPC Class Codes: A61F 2002/30579 with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30594 slotted, e.g. radial or meridian slot ending in a polar aperture, non-polar slots, horizontal or arcuate slots
• CPC Class Codes: A61F 2002/30774 internally-threaded
• CPC Class Codes: A61F 2002/3611 Heads or epiphyseal parts of femur
• CPC Class Codes: A61F 2002/3625 Necks
• CPC Class Codes: A61F 2002/368 with lateral apertures, bores, holes or openings, e.g. for reducing the mass, for receiving fixation screws or for communicating with the inside of a hollow shaft
• CPC Class Codes: A61F 2002/4638 Tools for performing screwing, e.g. nut or screwdrivers, or particular adaptations therefor
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0058 soldered or brazed or welded
• CPC Class Codes: A61F 2250/0012 for adjusting elasticity, flexibility, spring rate or mechanical tension
• CPC Class Codes: A61F 2250/0036 : differing in thickness

Abstract

Internally locking intramedullary nails or devices and methods of deploying internally locking intramedullary nails are disclosed. According to some embodiments, the nail includes a cannulated sleeve, a plurality of anchoring elements, and one or more extension mechanisms for outwardly extending anchoring elements to anchor against movement along an elongated axis of the sleeve. Exemplary methods include but are not limit to methods of securing an internally locking intramedullary nail within a fracture bone, methods of effecting a reamed deployment of an internally locking intramedullary nail, and methods of modifying the extend to which anchoring elements are extended to effect dynamization useful for inducing bone growth. According to some embodiments, the internally locking intramedullary device includes a first extension mechanism operative to outwardly extend at least one anchoring element of a first set of anchoring elements through respective radially openings in the sleeve at an oblique position facing one end of the sleeve to anchor against movement in a longitudal direction and a second extension mechanism independent of or decoupled from the first extension mechanism operative to outwardly extend at least one anchoring element of a second set of anchoring elements through respective radially openings in the sleeve at an oblique position facing the opposite end of the sleeve to anchor against movement in the opposite longitudal direction. According to some embodiments, the intramedullary device includes a differential extension mechanism operative to extend anchoring elements through respective radial openings such that an increase in displacement of individual said anchor elements of first and second groups of anchoring elements generated by operation of the differential extension mechanism is distributed between the first and second groups as a function of resistance encountered by the first and second groups of anchoring elements. Some embodiments of the present invention provide hip prosthetic implant for replacing the proximal portion of a femur, where the implant includes at least one deformable clamping element for outwardly engaging surrounding bone tissue to anchor a stem portion of the implant within the intramedullary canal.

Claims

1. ) A method of effecting a reamed deployment of an internally locking intramedullary nail within a fractured bone, the method comprising:

a) inserting a guide wire into a canal of the bone;

b) inserting an elongated sleeve having a plurality of radial openings into the canal of the bone such that said sleeve passes along said guide wire;

c) removing said guide wire from said elongated sleeve;

d) outwardly extending a first set of at least one anchor element through respective radial openings in an oblique position facing one end of said sleeve to anchor against movement in a longitudal direction; and

e) outwardly extending a second set of at least one said anchor element through respective radial openings in an oblique position facing the opposite end of said sleeve to anchor against movement in the opposite longitudal direction.

2. ) The method of claim 1 wherein extension of at least said one set of anchoring elements includes substantially simultaneously extending a plurality of said anchoring elements.

3. ) The method of claim 1 wherein at least one said step of extending includes:

i) deploying a shaft coupled to a said anchor element within said elongated sleeve; and

ii) engaging said shaft to outwardly extend said anchor element.

4. ) The method of claim 3 wherein said engaging includes rotating said shaft within said sleeve.

5. ) The method of claim 4 wherein said shaft is threaded, at least one said anchoring element is coupled to said shaft via a nut engaged to said threading, and said rotation of said elongated shaft longitudally displaces an inner end of said coupled anchoring element.

6. ) The method of claim 5 wherein said longitudal displacement causes said coupled anchoring element to engage an inclined surface to outwardly displace an outer end of said coupled anchoring element through its respective radial opening.

7. ) A method of securing an internal fixation device within a fractured bone, the method comprising:

a) inserting an elongated sleeve having a plurality of radial openings into the canal of the bone;

b) outwardly extending a first set of at least one anchor element through respective said radial openings in an oblique position facing one end of said sleeve to anchor against movement in a longitudal direction; and

c) following said extending of said first set of anchor elements, outwardly extending a second set of said anchor elements through respective said radially openings in an oblique position facing the opposite end of said sleeve to anchor against movement in the opposite longitudal direction,

8. ) The method of claim 7 said first extending includes:

i) providing a first shaft coupled to said first set of anchoring elements within said sleeve; and

ii) engaging said first elongate shaft to outwardly extend said first set of anchoring elements within said sleeve, and said second extending includes;

i) providing a second shaft coupled to said second set of anchoring elements within said sleeve; and

ii) engaging said second shaft to outwardly extend said second set of anchoring elements within said sleeve,

9. ) The method of claim 8 wherein at least one engaging selected from the group consisting of said first and said second engaging includes rotating a respective said shaft.

10. ) The method of claim 9 wherein said first and second shafts are decoupled from each other.

11. ) The method of claim 8 wherein said first and second elongated shaft are independently rotatable within said sleeve.

12. ) A method of fixing a fractured bone, the method comprising:

a) inserting into a canal of the bone an elongated sleeve having a radial opening on a proximal side and a radial opening on a distal side of said sleeve;

b) through each said radial opening outwardly extending anchor elements to anchor against longitudal movement such that a proximal anchor element is disposed in an oblique position facing one end of said sleeve and a distal anchor element is disposed in an oblique position facing the opposite end of said sleeve;

c) waiting time to allow the bone to at least partially heal; and

d) at least partially retracting only said proximal anchor element to allow axial play between fragments of the bone.

13. ) The method of claim 12 wherein said outward extending of said distal anchoring element includes engaging a first shaft coupled to said distal anchoring element, and said outward extending of said proximal anchoring element includes engaging a second shaft coupled to said proximal anchoring element.

14. ) The method of claim 13 wherein said first and second shafts are decoupled from each other.

15. ) The method of claim 14 wherein said first and second shafts are independently rotatable within said sleeve.

16. ) The method of claim 13 wherein said retracting includes further engaging said second shaft.

17. ) An internally locking intramedullary device particularly useful for securing bone fragments, comprising:

a. an elongate tubular sleeve including plurality of radial openings for insertion into the medullary canal of the bone fragments to be secured; and

b. a plurality of anchoring elements, a first set of at least one said anchoring element coupled to a first extension mechanism operative to outwardly extend at least one said anchoring element of said first set of anchor elements through respective radial openings at an oblique position facing one end of said sleeve to anchor against movement in a longitudal direction, a second set of at least one said anchor element coupled to a second extension mechanism decoupled from said first extension mechanism operative to outwardly extend at least one said anchoring element of said second set through respective radial openings at an oblique position facing the opposite end of said sleeve to anchor against movement in the opposite longitudal direction.

18. ) The device of claim 17 wherein at least one said extension mechanism includes a shaft rotatably movable within said sleeve and coupled to a respective set of said anchoring elements such that said anchoring element extends outwardly upon rotation of said shaft within said sleeve.

19. ) The device of claim 17 wherein said shaft is maintained at a longitudally fixed position within said sleeve during said rotation.

20. ) The device of claim 19 wherein said shaft includes at least one included surface outwardly deflecting and extending a said anchoring element.

21. ) The device of claim 17 wherein at least one said respective radial opening of said first set is disposed substantially on a proximal end selected from said one end and said opposite end of said elongated sleeve, and at least one said respective radial opening of said second set is disposed substantially on said a distal end of said elongated sleeve.

22. ) The device of claim 17 wherein each of said first and second set include at least two said anchoring elements, and said first anchoring mechanism is operative to outwardly extend at least one said element of said first set through respective radial openings at an oblique position facing said opposite end of said sleeve to further anchor against movement in said opposite longitudal direction, and said second anchoring mechanism is operative to outwardly extend at least one said element of said second set through respective radial openings at an oblique position facing said one end of said sleeve to further anchor against movement in said longitudal direction.

23. ) The device of claim 17 wherein at least one said radial opening includes an inclined surface for outwardly deflecting and extending a said anchoring element.

24. ) An internally locking intramedullary device particularly useful for securing bone fragments, comprising:

a. an elongated sleeve including a plurality of radial openings for insertion into the medullary canal of the bone fragments to be secured; and

b. a plurality of anchoring elements coupled to a differential extension mechanism operative to outwardly extend each said anchor element through a said radial opening such that an increase in displacement of individual said anchor elements of first and second groups of said anchoring elements generated by operation of said differential extension mechanism is distributed between said first and second groups as a function of resistance encountered by said first and second groups of anchoring elements.

25. ) The device of claim 24 wherein said differential extension mechanism includes a rotatable and longitudally movable shaft within said sleeve coupled to said anchor elements of said first and second groups, said anchoring element of said first group extendable by rotation of said shaft, said anchoring elements of said second group extendable by longitudal motion of said shaft, wherein resistance encountered by at least one said anchor element of said first group imposes longitudal movement upon said shaft thereby outwardly extending said second anchor element.

26. ) The internal fixation device of claim 25 wherein said at least one anchoring element of said second group is constrained from rotation within said sleeve.

27. ) The internal fixation device of claim 24 wherein said each radial opening includes an inclined surface for deflecting a said anchor element outwardly as said anchor element moves longitudally with respect to said sleeve.

28. ) The internal fixation device of claim 24 wherein at least one said anchor element of said first group is outwardly extended through a first said radial opening at an oblique position facing one end of said sleeve to anchor against movement in a first longitudal direction, at least one said anchor element of said second group is outwardly extended through a second said radial opening at an oblique position facing the opposite end of said sleeve to anchor against movement in the opposite longitudal direction.

29. ) An implant for replacing the proximal portion of a femur, the implant comprising:

a) a head member having a spherical portion configured for positioning into a hip socket;

b) an elongated stem portion adapted for insertion into the intramedullary canal of the femur joined to said head member; and

c) at least one deformable clamping element for outwardly engaging surrounding bone tissue upon relative linear displacement of two ends of said deformable elongated clamping element towards each other to produce an outward displacement of at least a medial portion of said deformable clamping element thereby securing said elongated stem portion within said intramedullary canal

30. ) The implant of claim 29 wherein a said deformable clamping element is elongated and substantially parallel to the axis of said elongated stem portion.

31. ) The implant of claim 30 wherein a proximal said end of said clamping element is substantially located at a proximal end of said elongated stem portion and a distal said end of said clamping element is substantially located at a distal end of said elongated stem portion.

32. ) The hip prosthesis of claim 31 wherein said an axial surface of said stem portion includes at least one axially elongated slot and at least a portion of said clamping element is adapted to fit through said elongated slot.

33. ) The implant of claim 29 wherein a local deformation property of a said clamping element varies to at least partially locally determine a said outward displacement of said clamping element.

34. ) The implant of claim 33 wherein said local deformation property is selected from the group consisting of a local thickness of said clamping element, a local cross section of said clamping element, and a local elasticity of said clamping element.

35. ) The implant of claim 33 wherein a said clamping element includes proximal, distal and said medial portions, and at least a portion of said medial portion is less deformable than both said proximal and distal portions.

36. ) The implant of claim 30 further comprising:

d) a linear displacement mechanism configured to linearly displace a first said end of said clamping element thereby contributing to said relative linear displacement of said two ends of said clamping element.

37. ) The implant of claim 36 wherein said elongated stem section includes an axial bore having a threaded portion, and wherein a plurality of said clamp elements are substantially parallel to each other and joined together at said first end to form a clamp element array, and said linear displacement mechanism includes an externally threaded section of said clamping array engaged with said threaded portion.

38. ) The implant of claim 36 wherein a second end of said clamping element is attached to said elongated stem portion thereby substantially fixing an axial position of said end of said clamping element.

39. ) The implant of claim 36 wherein said linear displacement mechanism includes a lock for substantially fixing an axial position of said first end of said clamping element.

40. ) The implant of claim 36 wherein said linear displacement mechanism includes a linear movable element connected to said first end of a said clamp element via a compressible element and a relationship between a linear displacement of said linear movable element and a linear displacement of said first end of said clamp is determined at least in part by compressive properties of said compressive element.

41. ) The implant of claim 39 wherein said compressive element includes a spring.