Uses of a method for the manufacture of foamed shaped polymer parts of liquid silicone rubber

• US 20060235094A1
• Filed: 04/13/2006
• Published: 10/19/2006
• Est. Priority Date: 04/19/2005
• Status: Abandoned Application

• Current Assignee: Sulzer Chemtech AG (Sulzer AG)
• Original Assignee: Sulzer Chemtech AG (Sulzer AG)
• Inventors: Habibi-Naini, Sasan
• Application Number:
  US11/403,712
• Publication Number:
  US 20060235094A1
• Time in Patent Office: Days
• US Class Current: 521/50
• CPC Class Codes: B29C 44/3446 Feeding the blowing agent

Abstract

A liquid silicone rubber molding composition (LSR) in the form of two separate components (A, B) is conveyed separately in two streams under elevated pressure and impregnated with an expanding agent (C). Thereafter, the two streams are mixed together under elevated pressure and then, while reducing the pressure, the reactive mixture is injected into a heated cavity of a shape-giving tool in which the molding composition is simultaneously foamed with a cross-linking reaction. The shaped polymer part that is manufactured has a degree of foaming of from 5 to 70% by volume and/or a Shore A hardness reduced by at least 10% in relation to a shaped polymer part of non-foamed LSR the polymer part may be formed in accordance with its end use purpose.

Claims

1. The use of a method for the manufacture of a foamed shaped polymer part with liquid silicone rubber LSR as the molding composition in which method the molding composition is present prior to processing in the form of two separate components, at the start of a preparation these components are conveyed separately in two streams under elevated pressure and in this a substantially continuous impregnation with an expanding agent is carried out in at least one of the components, after the impregnation the two streams are furthermore led together and also mixed together under elevated pressure and finally, while reducing the pressure, the reactive mixture formed during mixing is injected into a heated cavity of a shape giving tool in which the molding composition is simultaneously foamed with a cross-linking reaction, wherein

the manufactured shaped polymer part has a degree of foaming of from 5 to 70% by volume and/or

the Shore A hardness is reduced by at least 10% in relation to a shaped polymer part of non-foamed LSR and

the manufactured shaped polymer part forms a body which, with regard to an interaction with an activated object or with a further non-activated object and with regard to its physical characteristics, is designed in accordance with its purpose.

2. The use in accordance with claim 1 characterised in that the shaped polymer part is free of residues of chemical expanding agent.

3. The use in accordance with claim 1 characterised in that the shaped polymer part is a handle having tactile characteristics to convey a gripping sensation stimulating at least one of the sense of touch and modified friction characteristics for a secure hold for a grasping hand.

4. The use in accordance with claim 1 characterised in that the shaped polymer part is a breast implant having density, flexibility and damping characteristics matched to the body tissue in which the implant is to be implanted.

5. The use in accordance with claim 1 characterised in that the shaped polymer part is one of a comforting dummy and a bottle teat for toddlers and infants having density, flexibility and damping characteristics matched to a natural biting sensation.

6. The use in accordance with claim 1 characterised in that the shaped polymer part is one of a baking mold and a freezing tray for making ice cubes.

7. The use in accordance with claim 1 characterised in that the shaped polymer part is a damping element for oscillation damping in one of an object producing noise and a vibrating object.

8. The use in accordance with claim 1 characterised in that the shaped polymer part is made in a shape suitable at least for one of sealing purposes and the compensation of production tolerances.

9. The use in accordance with claim 1 characterised in that the shaped polymer part is formed as one of a tubular cover and a coating for a printing cylinder to produce a technical printing surface.

10. The use in accordance with claim i characterised in that the shaped polymer part includes metallic additives for use as at least one of a screen against electromagnetic waves and for raising the electrical conductivity of the shaped part for the prevention of electrostatic charges.

11. A method for the manufacture of a foamed shaped polymer part comprising the steps of

generating a first stream of a first molding composition component for an LSR two-component polymer system;

generating a second stream of a second molding composition component for the LSR two-component polymer system;

impregnating at least one of said streams with an expanding agent;

thereafter mixing said streams together under an elevated pressure to form a reactive mixture; and

injecting said reactive mixture under a reduced pressure from said elevated pressure into a heated cavity of a shape-giving tool for foaming of said reactive mixture therein into a shaped polymer part characterized in having at least one of a degree of foaming of from 5 to 70% by volume, a Shore A hardness reduced by at least 10% in relation to a shaped polymer part of non-foamed LSR and density, flexibility and damping characteristics matched to the end use of the shaped polymer part.

12. A shaped polymer part of foamed liquid silicone rubber characterized in having at least one of a degree of foaming of from 5 to 70% by volume, a Shore A hardness reduced by at least 10% in relation to a shaped polymer part of non-foamed LSR and density, flexibility and damping characteristics matched to the end use of the shaped polymer part.