Seat belt retractor and seat belt device

• US 20060237570A1
• Filed: 04/06/2006
• Published: 10/26/2006
• Est. Priority Date: 04/20/2005
• Status: Abandoned Application

• Current Assignee: Takata Corporation (Ningbo Junsheng Investment Group Co., Ltd.)
• Original Assignee: Takata Corporation (Ningbo Junsheng Investment Group Co., Ltd.)
• Inventors: Tanaka, Koji, Takao, Masato
• Application Number:
  US11/398,525
• Publication Number:
  US 20060237570A1
• Time in Patent Office: Days
• US Class Current: 242/374
• CPC Class Codes: B60R 2022/4473 using an electric retraction device combined with a spring B60R2022/444, B60R2022/4466
• CPC Class Codes: B60R 2022/4666 characterised by electric actuators
• CPC Class Codes: B60R 2022/468 characterised by clutching means between actuator and belt reel
• CPC Class Codes: B60R 22/44 with means for reducing belt tension during use under normal conditions not included in the retractor B60R22/19; B60R22/3405 takes precedence
• CPC Class Codes: B60R 22/46 Reels with means to tension the belt in an emergency by forced winding upelectrical circuits for triggering safety arrangements B60R21/01 ; tensioners using reels only guiding the belt during normal use, e.g. splitted reels B60R22/195

Abstract

The disclosed seat belt retractor may be useful in smoothly performing the storing operation of a seat belt in the seat belt retractor to be mounted on a vehicle in which the power transmission mechanism is switched from a connected state to a disconnected state by means of a rotational speed difference between the electric motor and the spool so as to release the connection between the electric motor and the spool. The seat belt retractor may comprise a spool for retracting and unwinding a seat belt, an electric motor, a power transmission mechanism, a control unit for controlling the electric motor and the power transmission mechanism, and a detecting unit for detecting whether the seat belt is held during the retraction of the seat belt.

Claims

1. A seat belt retractor comprising:

a spool for retracting and unwinding a seat belt;

an electric motor;

a power transmission mechanism that is interposed between the electric motor and the spool, wherein the power transmission mechanism is configured to form a connected state in which the electric motor and the spool are connected to each other and a disconnected state in which the connected state is released;

a control unit for controlling the electric motor and the power transmission mechanism;

a first detecting unit for detecting whether the seat belt is held during the retraction of the seat belt; and

a second detecting unit for detecting whether the power transmission mechanism is in the connected state or the disconnected state.

2. The seat belt retractor according to claim 1, wherein, in the connected state of the power transmission mechanism, when the electric motor is driven so as to be rotated in a first direction, the spool is configured to be controlled so as to be rotated in the seat belt retracting direction so as to retract the seat belt.

3. The seat belt retractor according to claim 2, wherein, when the electric motor is configured to be driven so as to be rotated in a second direction opposite to the first direction so as to switch the power transmission mechanism from the connected state to the disconnected state, the power transmission mechanism is configured to be switched from the connected state to the disconnected state by means of a rotational speed difference between the electric motor and the spool.

4. The seat belt retractor according to claim 1, wherein, when a holding of the seat belt is detected by the first detecting unit during the retraction of the seat belt, the control unit is configured to control the electric motor so that the electric motor is rotated in a direction at a holding state discrimination speed.

5. The seat belt retractor according to claim 1, wherein, when the power transmission mechanism is in the connected state, the control unit is configured to determine that a holding of the seat belt occurred due to a vehicle occupant withdrawing the seat belt.

6. The seat belt retractor according to claim 1, wherein, when the power transmission mechanism is in the disconnected state, the control unit is configured to determine that a holding of the seat belt occurred due to the seat belt interfering with the vehicle occupant or obstacles.

7. The seat belt retractor according to claim 1, wherein the control unit is configured to determine a holding of the seat belt using results from the second detecting unit during the control of the electric motor.

8. The seat belt retractor according to claim 1, wherein the control unit is configured to control the electric motor so that the electric motor is rotated in a direction at a higher speed than a holding state discrimination speed when the control unit has determined that a holding of the seat belt has occurred due to a vehicle occupant withdrawing the seat belt.

9. The seat belt retractor according to claim 8, wherein the control unit is configured to make the determination that the holding of the seat belt has occurred based on results detected by the second detecting unit.

10. The seat belt retractor according to claim 1, wherein each of the first and the second detecting units includes a motor current detector for detecting a current of the electric motor.

11. The seat belt retractor according to claim 10, wherein, in a case in which an occurrence of a holding of the seat belt is detected, the control unit is configured to determine that the holding of the seat belt occurred when a current detected by the motor current detector is larger than a first reference current.

12. The seat belt retractor according to claim 10, wherein, the control unit is configured to determine that the power transmission mechanism is in the connected state when the current detected by the motor current detector is larger than a second reference current.

13. A seat belt device comprising:

a seat belt; and

a seat belt retractor, wherein the seat belt retractor comprises;

a spool for retracting and unwinding a seat belt;

an electric motor;

a power transmission mechanism that is interposed between the electric motor and the spool, wherein the power transmission mechanism is configured to form a connected state in which the electric motor and the spool are connected to each other and a disconnected state in which the connected state is released;

a control unit for controlling the electric motor and the power transmission mechanism;

a first detecting unit for detecting whether the seat belt is held during the retraction of the seat belt; and

a second detecting unit for detecting whether the power transmission mechanism is in the connected state or the disconnected state.

14. A seat belt retractor comprising:

a spool for retracting and unwinding a seat belt;

an electric motor;

a power transmission mechanism that is interposed between the electric motor and the spool, wherein the power transmission mechanism is configured to form a connected state in which the electric motor and the spool are connected to each other and a disconnected state in which the connected state is released;

a control unit for controlling the electric motor and the power transmission mechanism;

a detecting unit for detecting whether the seat belt is held during the retraction of the seat belt,

wherein, when a holding of the seat belt is detected by the detecting unit during the retraction of the seat belt, the control unit is configured to control the electric motor so that the electric motor is rotated in a direction at a holding state discrimination speed.

15. The seat belt retractor according to claim 14, wherein, in the connected state of the power transmission mechanism, when the electric motor is driven so as to be rotated in a first direction, the spool is configured to be controlled so as to be rotated in the seat belt retracting direction so as to retract the seat belt.

16. The seat belt retractor according to claim 15, wherein, when the electric motor is configured to be driven so as to be rotated in a second direction opposite to the first direction so as to switch the power transmission mechanism from the connected state to the disconnected state, the power transmission mechanism is configured to be switched from the connected state to the disconnected state by means of a rotational speed difference between the electric motor and the spool.

17. The seat belt retractor according to claim 14, wherein, when the power transmission mechanism is in the connected state, the control unit is configured to determine that a holding of the seat belt occurred due to a vehicle occupant withdrawing the seat belt.

18. The seat belt retractor according to claim 14, wherein, when the power transmission mechanism is in the disconnected state, the control unit is configured to determine that a holding of the seat belt occurred due to the seat belt interfering with the vehicle occupant or obstacles.

19. The seat belt retractor according to claim 14, wherein the control unit is configured to control the electric motor so that the electric motor is rotated in a direction at a higher speed than the holding state discrimination speed when the control unit has determined that a holding of the seat belt has occurred due to a vehicle occupant withdrawing the seat belt.