High efficiency power converter for energy harvesting devices

• US 20060237968A1
• Filed: 04/20/2005
• Published: 10/26/2006
• Est. Priority Date: 04/20/2005
• Status: Abandoned Application

• Current Assignee: Teledyne Licensing, LLC (Teledyne Technologies Incorporated)
• Original Assignee: Rockwell Scientific Licensing LLC (Teledyne Technologies Incorporated)
• Inventors: Chandrasekaran, Sriram
• Application Number:
  US11/111,128
• Publication Number:
  US 20060237968A1
• Time in Patent Office: Days
• US Class Current: 290/1.R
• CPC Class Codes: H02K 35/02 with moving magnets and stationary coil systems
• CPC Class Codes: H02K 7/1876 with reciprocating, linearly oscillating or vibrating parts
• CPC Class Codes: H02M 7/2176 comprising a passive stage to generate a rectified sinusoidal voltage and a controlled switching element in series between such stage and the output

Abstract

A high-efficiency power converter converts the unregulated AC electrical energy generated by an energy harvesting device to regulated quasi-continuous DC or AC power delivered to a load. A DC link capacitor stores energy from the AC input. Control electronics alternately transfers regulated power to the load and recharges the capacitor in accordance with a hysteresis window in the capacitor energy. The control electronics terminates transfer of regulated power to the load and initiates recharging of the capacitor when the capacitor voltage, hence energy falls below a lower threshold and terminates capacitor charging and initiates power transfer when the capacitor voltage, hence energy exceeds an upper threshold.

Claims

1. An energy harvesting system for delivering power to a load, comprising:

an energy harvesting device that converts mechanical excitation energy into unregulated AC electrical energy in the form of an AC signal;

a rectifier that rectifies the AC signal;

a DC link capacitor that integrates and stores energy from said rectified AC signal; and

control electronics that alternately transfers regulated power to the load and recharges the capacitor in accordance with a hysteresis in the capacitor energy.

2. The energy harvesting system of claim 1, wherein the energy harvesting device is a piezoelectric transducer or an electromagnetic transducer.

3. The energy harvesting system of claim 1, wherein said control electronics terminates transfer of regulated power to the load and initiates charging of the DC link capacitor when the capacitor energy falls below a lower hysteresis threshold and terminates capacitor charging and initiates power transfer when the capacitor energy exceeds an upper hysteresis threshold.

4. The energy harvesting system of claim 3, wherein the lower hysteresis threshold is set to prevent the energy harvesting device from stalling and temporarily suspending generation of the unregulated AC electrical energy.

5. The energy harvesting system of claim 3, wherein the upper hysteresis threshold is set to increase the likelihood of the system settling at an operating point within the hysteresis window at which continuous transfer of regulated power to the load can be achieved.

6. The energy harvesting system of claim 3, wherein the DC link capacitor integrates a plurality of cycles of said unregulated AC signal to store energy.

7. The energy harvesting system of claim 3, wherein the control electronics comprise:

a regulator that converts an unregulated DC voltage across the DC link capacitor to a regulated electrical signal as required by the load; and

a hysteretic comparator that turns the regulator on when the unregulated DC voltage exceeds the upper hysteresis threshold and off when the unregulated DC voltage falls below the lower hysteresis threshold.

8. The energy harvesting system of claim 7, wherein the thresholds are programmable.

9. The energy harvesting system of claim 7, wherein the regulator comprises a switching converter.

10. The energy harvesting system of claim 9, wherein the switching converter converts the unregulated DC voltage into a set regulated DC signal to deliver regulated power up to a set amount.

11. The energy harvesting system of claim 10, wherein the switching converter converts the unregulated DC voltage over a range that spans the lower and upper thresholds into the set regulated DC signal.

12. The energy harvesting system of claim 3, wherein the energy stored in the DC link capacitor during an energy storage cycle equals the energy transferred from the DC link capacitor to the load in an energy transfer cycle.

13. The energy harvesting system of claim 1, further comprising a voltage regulator that extracts energy from the DC link capacitor to provide bias power to the control electronics.

14. The energy harvesting system of claim 1, further comprising a plurality of DC link capacitors and control electronics that receive the unregulated AC electrical energy shifted in phase from each other.

15. A power converter, comprising:

a DC link capacitor;

a rectifier for rectifying an AC signal and charging the DC link capacitor to generate an unregulated DC voltage;

a regulator that converts the unregulated DC voltage into a regulated electrical signal; and

a hysteretic comparator that turns the regulator on when the unregulated DC voltage exceeds an upper threshold and off when the unregulated DC voltage falls below a lower threshold.

16. The power converter of claim 15, wherein the comparator thresholds are programmable.

17. The power converter of claim 15, wherein the regulator comprises a switching converter that converts the unregulated DC voltage into a set regulated DC signal to deliver regulated power up to a set amount.

18. The power converter of claim 15, further comprising a voltage regulator that extracts energy from the DC link capacitor to provide bias power to the power converter.

19. An energy harvesting system for delivering power to a load, comprising:

an energy harvesting device that converts mechanical excitation energy into an unregulated AC signal;

a DC link capacitor;

a rectifier that rectifies the unregulated AC signal and charges the DC link capacitor to generate an unregulated DC voltage;

a regulator that converts the unregulated DC voltage into a regulated electrical signal that is supplied to the load; and

a hysteretic comparator that turns the regulator on when the unregulated DC voltage exceeds an upper threshold and off when the unregulated DC voltage falls below a lower threshold.

20. The energy harvesting system of claim 19, wherein the regulator comprises a switching converter the converts the unregulated DC voltage into a set regulated DC signal to deliver regulated power up to a set amount.

21. The energy harvesting system of claim 19, wherein the energy stored in the DC link capacitor during an energy storage cycle equals the energy transferred from the DC link capacitor to the load in an energy transfer cycle.

22. A method of converting unregulated AC electrical energy into regulated power, comprising:

storing energy from an unregulated AC source in a DC link capacitor, and

alternately transferring regulated power to a load and recharging the capacitor in accordance with a hysteresis in the capacitor energy.

23. The method of claim 22, wherein the transfer of regulated power to the load is terminated and recharging of the DC link capacitor is initiated when the capacitor energy falls below a lower hysteresis threshold and recharging of the capacitor is terminated and power transfer initiated when the capacitor energy exceeds an upper hysteresis threshold.

24. The method of claim 22, wherein energy stored in the DC link capacitor during an energy storage cycle equals the energy transferred from the DC link capacitor to the load in an energy transfer cycle.

25. The method of claim 22, further comprising setting the lower hysteresis threshold to prevent the energy harvesting device from stalling and temporarily suspending generation of the unregulated AC electrical energy.

26. The method of claim 22, further comprising setting the upper hysteresis threshold to increase the likelihood of settling at an operating point within the hysteresis window where continuous transfer of regulated power to the load can be achieved.