Method and device for estimating battery's dischargeable capacity

• US 20060238167A1
• Filed: 03/23/2004
• Published: 10/26/2006
• Est. Priority Date: 03/31/2003
• Status: Abandoned Application

• Current Assignee: Yazaki Corporation
• Original Assignee: Yazaki Corporation
• Inventors: Amano, Kenichi, Arai, Youichi, Enomoto, Michito
• Application Number:
  US10/551,383
• Publication Number:
  US 20060238167A1
• Time in Patent Office: Days
• US Class Current: 320/132
• CPC Class Codes: G01R 31/3647 for determining the ability of a battery to perform a critical function, e.g. cranking
• CPC Class Codes: G01R 31/3835 involving only voltage measurements

Abstract

A unit for estimating voltage drop 23a-1 estimates voltage drop of a battery terminal when maximum current is continuously supplied at high rate discharge. A unit for estimating residual discharge capacity 23a-2 estimates residual discharge capacity of the battery for allowing the maximum current to be continuously supplied to a load by subtracting the undischargeable electric charge calculated from the voltage drop estimated by the unit for estimating voltage drop 23a-1 from the dischargeable charge in any state of charge.

Claims

1. A method for estimating residual discharge capacity of a battery for allowing a maximum current to be supplied continuously to a load, said method comprising the steps of:

estimating a terminal voltage drop of the battery when a maximum current at high rate discharge is continuously supplied to the load; and

estimating the residual discharge capacity by subtracting undischargeable charge calculated based on the estimated terminal voltage drop of the battery from dischargeable charge in the battery in any state of charge.

4. The method for estimating residual discharge capacity of a battery as claimed in claim 1,

wherein said estimated voltage drop includes a voltage drop due to a resistance component of the battery estimated at high rate discharge, a voltage drop due to an maximum increased resistance component varied corresponding to the state of charge of the battery estimated at high rate discharge, and a saturated voltage drop due to polarization as a maximum voltage drop due to polarization generated by the maximum current.

5. The method for estimating residual discharge capacity of a battery as claimed in claim 4,

wherein said saturated voltage drop due to polarization is estimated as a maximum voltage drop due to polarization corresponding to electric current given by an approximated curve of current-polarization characteristics of the voltage drop due to polarization obtained by removing the voltage due to drop resistance component from an approximated curve of a current-voltage characteristics derived based on data pairs obtained by periodically measuring the discharge current to the load at high rate discharge, and terminal voltages of the battery corresponding to the discharge current.

7. The method for estimating residual discharge capacity of a battery as claimed in claim 1,

wherein said residual discharge capacity is revised by multiplying the estimated residual discharge capacity of the battery by a previously calculated rate of residual discharge capacities of deteriorated and undeteriorated batteries.

2. A method for estimating residual discharge capacity of a battery for allowing a maximum current to be supplied continuously to a load, said method comprising the steps of:

estimating a maximum terminal voltage drop of the battery when a maximum current at high rate discharge is continuously supplied to the load;

calculating a rate of the estimated maximum terminal voltage drop of the battery to a maximum allowable voltage drop of the battery corresponding to the maximum current,

estimating the residual discharge capacity by subtracting undischargeable charge calculated based on the rate from dischargeable charge in the battery in any state of charge.

3. The method for estimating residual discharge capacity of a battery as claimed in claim 2,

wherein said maximum voltage drop is a differential voltage between an already known full-charge open circuit voltage of the battery and an end of on-load discharge voltage defined by a limit voltage to supply the maximum current to the load.

12. The method for estimating residual discharge capacity of a battery as claimed in claim 2,

wherein said estimated voltage drop includes a voltage drop due to a resistance component of the battery estimated at high rate discharge, a voltage drop due to an maximum increased resistance component varied corresponding to the state of charge of the battery estimated at high rate discharge, and a saturated voltage drop due to polarization as a maximum voltage drop due to polarization generated by the maximum current.

13. The method for estimating residual discharge capacity of a battery as claimed in claim 12,

wherein said saturated voltage drop due to polarization is estimated as a maximum voltage drop due to polarization corresponding to electric current given by an approximated curve of current-polarization characteristics of the voltage drop due to polarization obtained by removing the voltage due to drop resistance component from an approximated curve of a current-voltage characteristics derived based on data pairs obtained by periodically measuring the discharge current to the load at high rate discharge, and terminal voltages of the battery corresponding to the discharge current.

14. The method for estimating residual discharge capacity of a battery as claimed in claim 2,

wherein said residual discharge capacity is revised by multiplying the estimated residual discharge capacity of the battery by a previously calculated rate of residual discharge capacities of deteriorated and undeteriorated batteries.

6. A method for estimating residual discharge capacity of a battery for allowing a maximum current to be supplied continuously to a load, said method comprising the steps of:

estimating a maximum terminal voltage drop of the battery when a maximum current at high rate discharge is continuously supplied to the load; and

estimating the residual discharge capacity by subtracting undischargeable charge calculated based on the estimated maximum terminal voltage drop of the battery from dischargeable charge in the battery in any state of charge.

15. The method for estimating residual discharge capacity of a battery as claimed in claim 6,

wherein said residual discharge capacity is revised by multiplying the estimated residual discharge capacity of the battery by a previously calculated rate of residual discharge capacities of deteriorated and undeteriorated batteries.

8. An apparatus for estimating residual discharge capacity of a battery for allowing a maximum current to be supplied continuously to a load, said apparatus comprising:

a device for estimating a terminal voltage drop of the battery when a maximum current at high rate discharge is continuously supplied to the load; and

a device for estimating the residual discharge capacity by subtracting undischargeable charge calculated based on the estimated terminal voltage drop of the battery from dischargeable charge in the battery in any state of charge.

9. The apparatus for estimating residual discharge capacity of a battery as claimed in claim 8 further comprising:

a device for calculating a rate of said estimated voltage drop to a differential voltage between an end of on-load discharge voltage defined by a limit voltage to supply the maximum current to the load and an already known full-charge open circuit voltage of the battery; and

a device for estimating residual discharge capacity by subtracting charge corresponding to said calculated rate using the end of on-load discharge voltage at high rate discharge from dischargeable charge in the battery in any state of charge.

10. The apparatus for estimating residual discharge capacity of a battery as claimed in claim 8,

wherein said device for estimating a terminal voltage drop includes:

a device for estimating a voltage drop due to a resistance component of the battery estimated at high rate discharge;

a device for calculating a voltage drop due to an maximum increased resistance component varied corresponding to the state of charge of the battery; and

a device for estimating a saturated voltage drop due to polarization as a maximum voltage drop due to polarization generated by the maximum current,

wherein said device for estimating a terminal voltage drop estimates the maximum voltage drop based on voltages calculated or estimated by said respective devices.

11. The apparatus for estimating residual discharge capacity of a battery as claimed in claim 10,

wherein said device for estimating a saturated voltage drop due to polarization estimates the saturated voltage drop due to polarization as a maximum voltage drop due to polarization corresponding to electric current given by an approximated curve of current-polarization characteristics of the voltage drop due to polarization obtained by removing the voltage drop due to resistance component from an approximated curve of a current-voltage characteristics derived based on data pairs obtained by periodically measuring the discharge current to the load at high rate discharge, and terminal voltages of the battery corresponding to the discharge current.