Golf club head with concave insert

• US 20060240909A1
• Filed: 02/28/2006
• Published: 10/26/2006
• Est. Priority Date: 04/21/2005
• Status: Active Grant

• Current Assignee: Cobra Golf Company (Puma SE)
• Original Assignee: Acushnet Company (FILA Holdings Corp.)
• Inventors: Breier, Joshua G., Haralson, Gregory, Rice, Scott A., Soracco, Peter L.
• Granted Patent: US 7,524,249 B2
• Time in Patent Office: Days
• US Class Current: 473/334
• CPC Class Codes: A63B 2053/0491 with added weights, e.g. changeable, replaceable
• CPC Class Codes: A63B 2209/023 Long, oriented fibres, e.g. wound filaments, woven fabrics, mats
• CPC Class Codes: A63B 53/04 Heads
• CPC Class Codes: A63B 53/0408 characterised by specific dimensions, e.g. thickness
• CPC Class Codes: A63B 53/0412 Volume
• CPC Class Codes: A63B 53/0416 Heads having an impact surface provided by a face insert
• CPC Class Codes: A63B 53/0433 with special sole configurations
• CPC Class Codes: A63B 53/0437 with special crown configurations
• CPC Class Codes: A63B 53/0466 wood-type
• CPC Class Codes: A63B 60/00 Details or accessories of golf clubs, bats, rackets or the like
• CPC Class Codes: A63B 60/02 Ballast means for adjusting the centre of mass A63B60/24, A63B60/54 take precedence
• CPC Class Codes: A63B 60/54 with means for damping vibrations

Abstract

A hollow golf club head with a concave portion is disclosed and claimed. The club head includes a metallic portion and a light-weight portion, which may be formed of plastic, composite, or the like. The concave portion allows the club designer to make a club head having very thin portions while still maintaining the requisite structural integrity. Convex bulges may optionally be provided to house weight inserts to enhance the playing characteristics of the golf club. The metallic portion of the club head may take on the appearance of a frame, into which several light-weight inserts are positioned. These light-weight inserts may be positioned in the crown, skirt, and sole of the club head.

Claims

1. A golf club head, comprising:

a body member formed of a metallic material and defining openings in a crown, a skirt, and a sole thereof;

a first insert positioned in said crown opening;

a second insert positioned in said skirt opening; and

a third insert positioned in said sole opening;

wherein said first, second, and third inserts are formed of a material having a density less than a density of said metallic material.

2. The club head of claim 1, wherein said first, second, and third inserts include a material selected from the group consisting of composites, polypropylenes, Kevlar, magnesium, thermoplastics, plastics, polymers, and low density metal alloys.

3. The club head of claim 1, wherein said body member further defines a second opening in said sole, and further comprising a fourth insert positioned in said second sole opening.

4. The club head of claim 1, further comprising a first weight insert positioned on a toe side of said sole and a second weight insert positioned on a heel side of said sole, each of said first and second weight inserts having a mass from 2 grams to 35 grams.

5. The club head of claim 4, further comprising a third weight insert having a mass from 2 grams to 3 grams positioned intermediate said first and second weight inserts.

6. The club head of claim 4, wherein said second insert includes a convex bulge extending generally away from an interior volume of the club head, and further comprising a weight insert having a mass from 1 gram to 50 grams positioned within said convex bulge.

7. The club head of claim 1, wherein said second insert includes a concave indentation extending into an interior volume of the club head, said concave indentation displacing a volume of at least 10 cubic centimeters.

8. The club head of claim 7, wherein said second insert further comprises a convex bulge extending generally away from said interior volume.

9. The golf club head of claim 8, further comprising a fourth insert positioned within said convex bulge.

10. The golf club head of claim 9, wherein said fourth insert is a weight insert having a mass from 1 gram to 50 grams.

11. The golf club head of claim 10, wherein said convex bulge is located on a heel side of the club head and further comprising:

a second convex bulge located on a toe side of the club head; and

a second weight insert having a mass from 1 gram to 50 grams positioned within said second convex bulge.

12. The club head of claim 1, wherein each of said inserts has a thickness less than a thickness of said body member.

13. The club head of claim 12, wherein the thicknesses of said inserts is from 0.015 inch to 0.025 inch and the thickness of said body member is from 0.03 inch to 0.05 inch.

14. The club head of claim 1, wherein the thickness of said body member is greatest towards a striking face of the club head and are tapered to thinner thickness towards a rear of the club head.

15. The club head of claim 1, wherein at least one of said body member openings defines an attachment perimeter having a plurality of attachment surfaces to which the respective insert is coupled.

16. The club head of claim 1, wherein:

the club head has a center of gravity; and

a center point on said sole defines a lowest point of the club head, said center point being directly below said center of gravity.

17. The club head of claim 16, further comprising:

a first weight insert positioned on a toe side of said sole; and

a second weight insert positioned on a heel side of said sole;

wherein each of said first and second weight inserts has a center of gravity that is at least 0.5 inch rearward of said center point, at least 0.75 inch from said center point towards a toe of the club head for said first weight insert and towards a heel of the club head for said second weight insert, and a maximum of 0.25 inch above said center point.

18. The club head of claim 17, wherein each of said first and second weight inserts has a mass from 2 grams to 35 grams.

19. The club head of claim 16, further comprising:

a hosel; and

an intersection point defined by an intersection of a line perpendicular to a midpoint of a rear surface of a front face of the club head and a vertical plane positioned at an intersection of a centerline of said hosel and said sole;

wherein each of said first and second weight inserts has a center of gravity that is at least 0.75 inch from said intersection point in a direction towards a toe of the club head for said first weight insert and towards a heel of the club head for said second weight insert, and a maximum of 0.25 inch above said center point.